59SP5A060E171214 Carrier Furnace Owner's Manual

The Carrier 59SP5A060E171214 is a high-efficiency gas furnace with variable-speed blower motor, electronic ignition, multi-speed operation, and advanced diagnostic controls. This furnace features a durable heat exchanger, quiet operation, and compatibility with various thermostat systems. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Thermostat 7. Operating Instructions 8. Maintenance Schedule 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Variable-speed blower motor, electronic ignition system, diagnostic LED lights, gas valve, heat exchanger, filter compartment, and control board.

FeatureDescription
Variable-speed blowerProvides consistent airflow and quiet operation
Electronic ignitionReliable spark ignition system for efficient operation
Diagnostic LEDDisplays error codes for troubleshooting
Multi-speed operationAdjustable blower speeds for different heating needs
Durable heat exchangerStainless steel construction for long service life
Filter accessEasy-access filter compartment for maintenance
Gas valvePrecise gas flow control for efficient heating
Control boardAdvanced microprocessor for system management
Safety switchesMultiple safety features including limit switches
Venting systemPVC venting for high-efficiency operation

Installation Requirements

Professional installation required. Ensure proper location and clearances.

  1. Location: Install in dry, level area with adequate combustion air and service clearance.
  2. Venting: Use approved PVC pipe for intake and exhaust; maintain proper slope.
  3. Gas connection: Use black iron pipe with drip leg; pressure test for leaks.
  4. Electrical: Connect to 120V AC power with proper grounding.
  5. Thermostat: Install compatible thermostat with appropriate wiring.

WARNING! Gas appliances can be dangerous; installation must be performed by qualified technician. Ensure proper ventilation to prevent carbon monoxide buildup.

First-Time Setup

Initial startup must be performed by qualified technician.

  1. Verify installation: Check all connections, clearances, and venting.
  2. Gas pressure: Adjust gas valve to specified manifold pressure.
  3. Electrical: Verify proper voltage and grounding.
  4. Startup sequence: Follow manufacturer's startup procedure.
  5. System check: Verify proper ignition, heating, and safety operation.
  6. Thermostat programming: Set desired temperature and schedule.

CAUTION! Do not attempt initial startup without proper training and equipment. Carbon monoxide poisoning hazard exists if improperly installed.

Specifications

Controls and Settings

Access control board via front panel. Diagnostic LED displays error codes.

Control Board: POWER switch, Diagnostic LED, DIP switches for configuration.

Operation: Normal heating cycle controlled by thermostat. Blower speeds: Adjustable via DIP switches for different airflow requirements. Diagnostic codes: LED flashes indicate specific error conditions. Safety controls: Automatic shutdown for high temperature, pressure, or ignition failure.

Connecting Thermostat

Compatible with most 24V thermostat systems. Standard wiring connections.

  1. Turn off power to furnace at disconnect switch.
  2. Remove thermostat cover and connect wires: R (power), W (heat), G (fan), C (common).
  3. Secure connections and replace cover.
  4. Restore power and test operation.

Tip: Use thermostat compatible with conventional heating systems. Programmable thermostats recommended for energy savings.

Operating Instructions

Normal operation controlled through thermostat.

  1. Set thermostat to desired temperature above current room temperature.
  2. Furnace will initiate startup sequence: inducer motor, pressure switch check, igniter warm-up, gas valve opening.
  3. Once ignition confirmed, main burner will light and blower will start after warm-up period.
  4. When thermostat satisfied, gas valve closes and blower continues for cool-down period.
  5. For continuous fan operation, set thermostat to "Fan On" position.

WARNING! Never adjust gas valve or control settings without proper training. Contact qualified technician for service adjustments.

Maintenance Schedule

Regular maintenance ensures efficient and safe operation.

FrequencyMaintenance Task
MonthlyCheck and replace air filter if dirty
AnnuallyProfessional inspection and cleaning
AnnuallyCheck heat exchanger for cracks
AnnuallyClean burners and ignition system
AnnuallyCheck gas pressure and connections
AnnuallyInspect vent system for obstructions
AnnuallyVerify safety controls operation

Care & Cleaning

Turn off power before any cleaning. Use soft brush and vacuum for internal components.

Air Filter: Replace every 1-3 months depending on usage and environment. Use proper size and type filter.

Exterior: Wipe with damp cloth only; no harsh chemicals.

CAUTION! Do not attempt to clean internal components without proper training. Electrical shock and burn hazards exist.

Regulatory Information

ANSI Z21.47: Certified for natural gas operation. CSA International approved. This furnace must be installed in accordance with local building codes and manufacturer's instructions. For technical support, contact Carrier at 1-800-CARRIER or visit www.carrier.com.

Troubleshooting

SymptomPossible CauseCorrective Action
Furnace won't startPower, thermostat, switchCheck power supply; verify thermostat setting; ensure door switch engaged.
No heatGas supply, ignitionCheck gas valve; verify pilot/ignition; check filter.
Short cyclingFilter, thermostatReplace dirty filter; check thermostat location.
Blower not workingPower, motor, controlCheck power to blower; verify control board operation.
Unusual noisesMotor, bearings, ductsLubricate if required; check for obstructions.
Error code flashingSystem faultRefer to diagnostic chart in service manual.

Reset: Turn power off for 30 seconds, then restore. If problem persists, contact professional service.

Service: 1-800-CARRIER; www.carrier.com

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