Air Ease Oil Furnace Manual

The Air Ease Oil Furnace is a high-efficiency heating system designed for residential and light commercial applications. This furnace features advanced combustion technology, durable steel heat exchangers, electronic ignition, multi-speed blower motor, safety controls, and compatibility with various thermostat systems. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. Initial Setup & Startup 4. Technical Specifications 5. Controls and Operation 6. Maintenance Procedures 7. Safety Features 8. Efficiency Settings 9. Cleaning & Care 10. Regulatory Information 11. Troubleshooting Guide

Features at a Glance

Key components: Steel heat exchanger, oil burner assembly, combustion chamber, blower motor, filter system, safety controls, thermostat connection.

Feature	Description
Heat Exchanger	Durable steel construction for efficient heat transfer
Oil Burner	High-pressure nozzle system with electronic ignition
Blower Motor	Multi-speed ECM motor for optimal airflow
Air Filter	Standard 1-inch or 4-inch media filter slot
Safety Controls	Primary limit control, rollout switches, pressure switch
Thermostat Connection	Compatible with standard 24V thermostat systems
Combustion Chamber	Insulated steel chamber for efficient burning
Flue Outlet	Standard 4-inch or 5-inch flue connection
Oil Line Connection	1/4-inch flare fittings for oil supply
Drain Connection	Condensate drain for high-efficiency models

Installation Requirements

Professional installation required. Ensure proper clearances and ventilation.

Location: Install in dry, well-ventilated area with proper clearances (minimum 18 inches from combustible materials).
Venting: Connect to approved chimney or vent system according to local codes.
Oil Supply: Install proper oil line with filter and shut-off valve.
Electrical: Connect to dedicated 120V circuit with proper grounding.
Thermostat: Wire compatible 24V thermostat to control terminals.

WARNING! Installation must be performed by qualified HVAC technician. Improper installation can cause fire, explosion, or carbon monoxide poisoning.

Initial Setup & Startup

Professional startup procedure required for proper operation.

System Check: Verify all connections are secure and proper.
Oil System: Prime oil line and check for leaks.
Electrical: Verify proper voltage and grounding.
Venting: Check draft and ensure proper vent operation.
Initial Firing: Start system and adjust burner for proper flame.
Temperature Rise: Measure and adjust blower speed for proper temperature rise.

CAUTION! Only qualified technicians should perform startup procedures. Test carbon monoxide detectors after installation.

Technical Specifications

Heating Capacity: 85,000 - 150,000 BTU/H depending on model
AFUE Rating: 80% - 87% efficiency
Oil Consumption: 0.65 - 1.10 gallons per hour at maximum firing rate
Electrical: 120V, 60Hz, 5-8 amps
Blower Motor: Multi-speed ECM, 1/3 - 1/2 HP
Air Flow: 800 - 1600 CFM depending on model and ductwork
Static Pressure: Maximum 0.5 inches water column
Nozzle Size: 0.65 - 1.25 GPH depending on model
Weight: 150 - 250 pounds

Controls and Operation

Primary control: Integrated furnace control board with safety circuits. Thermostat controls heating cycles.

Operation Sequence: Thermostat calls for heat → Control board initiates pre-purge → Ignition system activates → Oil valve opens → Burner fires → Blower activates after heat exchanger warms → System runs until thermostat satisfied → Post-purge cycle.

Settings: Blower speed adjustments, temperature rise settings, burner adjustments (professional service only). Safety: Limit controls, pressure switch, rollout switches, flame detection.

Maintenance Procedures

Regular maintenance essential for safe and efficient operation.

Monthly: Check and replace air filter as needed.
Annual Professional Service: Clean heat exchanger, replace nozzle and oil filter, check electrodes, clean combustion chamber, test safety controls.
Seasonal: Inspect vent system, check oil lines for leaks, test carbon monoxide detectors.
Blower Maintenance: Clean blower wheel and housing annually.

Tip: Keep area around furnace clear for proper airflow and service access.

Safety Features

Multiple safety systems protect against hazardous conditions.

Safety Feature	Function
Primary Limit Control	Shuts off burner if temperature exceeds safe limits
Rollout Switches	Detects flame rollout and shuts down system
Pressure Switch	Ensures proper draft before allowing ignition
Flame Sensor	Detects flame presence; shuts off oil if no flame
Oil Valve	Electrically controlled; closes when power interrupted
Overload Protection	Protects blower motor from electrical overload

Efficiency Settings

Optimize performance through proper adjustment and maintenance.

Blower Speed: Adjust for proper temperature rise (35-65°F typically).
Burner Settings: Professional adjustment of air shutter and nozzle alignment.
Filter Maintenance: Clean filters maintain proper airflow and efficiency.
Ductwork: Ensure sealed, insulated ducts for maximum efficiency.

WARNING! Burner adjustments must be performed by qualified technician with combustion analyzer.

Cleaning & Care

Regular cleaning maintains efficiency and extends equipment life.

Exterior: Wipe with damp cloth only. Interior: Professional cleaning required. Filter: Replace monthly during heating season. Area: Keep furnace area clean and free of combustible materials.

CAUTION! Never use water or cleaning solutions on electrical components. Turn off power before any cleaning.

Regulatory Information

UL listed and complies with ANSI Z21.47/CSA 2.3 standards. Meets DOE efficiency requirements. Manufactured in accordance with industry safety standards. For technical support, contact Air Ease customer service at 1-800-448-0123 or visit www.airease.com.

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
No heat	Thermostat setting, power, safety lockout	Check thermostat setting; verify power; reset safety switch; call for service if locked out.
Furnace short cycles	Dirty filter, blocked vent, limit switch	Replace filter; check vents for blockage; professional service required for limit issues.
Unusual noises	Dirty burner, loose components, motor issues	Professional service required for diagnosis and repair.
Oil odor	Leaks, incomplete combustion	Check for oil leaks; ensure proper combustion; call for service immediately.
Blower not running	Power, motor, control board	Check power supply; professional diagnosis required for motor or control issues.

Reset Procedure: Locate reset button on primary control; press once only after system cools.

Emergency Service: 1-800-448-0123; www.airease.com