Arcoaire Furnace Parts Manual

The Arcoaire Furnace is a high-efficiency heating system designed for residential and light commercial applications. This manual provides comprehensive information on parts identification, replacement procedures, maintenance schedules, and troubleshooting for various Arcoaire furnace models. Below are key sections covering safety, parts catalog, installation guidelines, maintenance procedures, and technical specifications.

1. Parts Catalog Overview 2. Installation Guidelines 3. Maintenance Procedures 4. Technical Specifications 5. Controls and Components 6. Replacement Parts 7. Electrical Components 9. Safety Features 10. Care & Maintenance 11. Regulatory Information 12. Troubleshooting

Parts Catalog Overview

Key components: Heat exchanger, blower assembly, gas valve, ignition system, control board, filters, and safety switches.

ComponentDescription
Heat ExchangerPrimary heat transfer component - stainless steel construction
Blower AssemblyCirculates air through duct system - includes motor and fan
Gas ValveRegulates gas flow to burners - includes safety shutoff
Ignition SystemHot surface igniter or intermittent pilot system
Control BoardMain system controller with diagnostic LEDs
Limit SwitchesSafety devices to prevent overheating
Pressure SwitchesVerify proper venting operation
Flame SensorDetects burner flame presence
Thermostat ConnectionsLow voltage control wiring terminals
Filter RackStandard 1-inch or 4-inch media filter housing

Installation Guidelines

Proper installation ensures optimal performance and safety. Follow all local codes and manufacturer specifications.

  1. Location selection: Choose well-ventilated area with adequate clearance for service access.
  2. Venting: Install according to manufacturer specifications for proper combustion and exhaust.
  3. Gas connections: Use approved pipe compound and leak test all connections.
  4. Electrical: Follow NEC requirements for proper grounding and circuit protection.
  5. Ductwork: Ensure proper sizing and sealing for efficient airflow.

WARNING! Gas furnaces produce carbon monoxide. Proper venting is critical for safety. Always use carbon monoxide detectors in living spaces.

Maintenance Procedures

Regular maintenance ensures efficiency and extends furnace lifespan.

  1. Filter replacement: Replace every 1-3 months depending on usage and environment.
  2. Blower cleaning: Clean blower assembly annually to maintain airflow.
  3. Heat exchanger inspection: Check for cracks or corrosion during seasonal maintenance.
  4. Burner cleaning: Remove debris and ensure proper flame pattern.
  5. Safety device testing: Verify operation of all limit and pressure switches.

CAUTION! Always disconnect power and gas supply before performing maintenance. Use only manufacturer-approved replacement parts.

Technical Specifications

Controls and Components

Integrated control system with diagnostic capabilities and safety monitoring.

Control Board Features: LED status indicators, fault code display, built-in timers, safety lockout, and communication capabilities with smart thermostats.

Gas Valve: Regulator with manual shutoff, pressure taps, and dual automatic valves. Ignition System: Direct spark or hot surface ignition with flame rectification. Safety Devices: Rollout switches, high limit switches, pressure switches, and flame sensors. Airflow: Multi-speed blower with adjustable taps, filter monitoring switch.

Replacement Parts

Common replacement components and their part numbers for various Arcoaire models.

  1. Always verify model number and serial number before ordering parts.
  2. Use only genuine Arcoaire replacement parts for warranty compliance.
  3. Reference the parts breakdown diagram for proper identification.

Tip: Keep a record of part numbers and installation dates for future reference.

Electrical Components

Detailed information on electrical parts and wiring diagrams.

  1. Control Board: Main system processor with diagnostic capabilities
  2. Blower Motor: PSC or ECM type with speed control
  3. Igniter: Hot surface igniter - handle with care to avoid damage
  4. Transformers: 120V to 24V step-down for control circuit
  5. Sensors: Thermistors, pressure switches, flame sensors
  6. Relays: Control various system functions and safety circuits
  7. Capacitors: Start and run capacitors for motor operation
  8. Wiring Harness: Color-coded for easy identification and troubleshooting

WARNING! Always disconnect power before servicing electrical components. Verify proper voltage with multimeter.

Safety Features

Multiple safety systems protect against hazardous conditions including flame rollout, overheating, and gas leaks.

Care & Maintenance

Regular maintenance schedule: Annual professional inspection recommended. Monthly filter checks. Seasonal start-up procedures.

CAUTION! Never operate furnace without filter. Keep combustion air intake clear of obstructions.

Regulatory Information

UL certified for safety standards. ANSI Z21.47 compliant for gas-fired central furnaces. Meets DOE energy efficiency requirements. CSA International certified for Canadian standards. For technical support, contact Arcoaire customer service at 1-800-ARC-AIRE or visit www.arcoaire.com.

Troubleshooting

SymptomPossible CauseCorrective Action
Furnace won't startPower, thermostat, safety lockoutCheck circuit breaker, thermostat setting, reset lockout
No heatGas supply, ignition, flame sensorVerify gas valve open, check igniter, clean flame sensor
Short cyclingDirty filter, airflow, overheatingReplace filter, check blower, verify proper venting
Blower won't runMotor, capacitor, control boardCheck voltage to motor, test capacitor, verify control signal
Unusual noisesMotor bearings, loose componentsLubricate if applicable, tighten mounting hardware

Reset Procedure: Power cycle unit or press reset button if equipped.

Service: 1-800-ARC-AIRE; www.arcoaire.com

Arcoaire Furnace Parts Manual © - All Rights Reserved 2025