Armstrong Air Enhanced Furnace Manual

The Armstrong Air Enhanced Furnace is a high-efficiency residential heating system featuring advanced combustion technology, variable-speed blower motor, electronic ignition, multi-speed operation, diagnostic LED indicators, built-in safety controls, energy-saving modes, and compatibility with standard thermostats. Designed for natural gas or propane operation with AFUE ratings up to 98%. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. Initial Setup & Startup 4. Technical Specifications 5. Controls and Operation 6. Thermostat Configuration 7. Maintenance Procedures 8. Safety Features 9. Care & Service Intervals 10. Regulatory Compliance 11. Troubleshooting Guide

Features at a Glance

Key components: Heat exchanger, blower assembly, gas valve, ignition system, pressure switches, venting system, air filter, diagnostic board.

FeatureDescription
Heat ExchangerStainless steel secondary for maximum efficiency
Variable-Speed BlowerAdjustable airflow for optimal comfort and efficiency
Electronic IgnitionHot surface igniter for reliable startup
Diagnostic LEDFlashing codes for troubleshooting
Multi-Speed OperationAdjustable blower speeds for different heating needs
Safety ControlsLimit switches, pressure switches, rollout protection
Gas ValvePrecise fuel regulation for consistent operation
Air FilterStandard 1-inch or 4-inch media filter compatibility
Venting SystemPVC pipe compatible for direct vent installation
Thermostat ConnectionStandard 24V connections for most thermostats

Installation Requirements

Professional installation required. Verify local codes and obtain permits.

  1. Location: Install in dry, well-ventilated area with proper clearances.
  2. Gas Connection: Use approved gas piping; pressure test required.
  3. Electrical: 120V AC power with proper grounding.
  4. Venting: Install PVC vent pipes according to manufacturer specifications.
  5. Drain Line: Connect condensate drain to proper disposal.

WARNING! Gas appliances can be hazardous; installation must be performed by qualified technician. Ensure proper combustion air and ventilation.

Initial Setup & Startup

Professional startup procedure required for warranty validation.

  1. Verify installation: Check all connections, clearances, and venting.
  2. Gas pressure: Set manifold pressure to specifications on rating plate.
  3. Electrical: Connect thermostat and verify wiring.
  4. Startup sequence: Follow manufacturer's startup checklist.
  5. System check: Verify proper operation through complete heating cycle.

CAUTION! Never bypass safety controls. Carbon monoxide hazard exists with improper installation.

Technical Specifications

Controls and Operation

Integrated control board manages all furnace functions with diagnostic capabilities.

Control Board: LED status light, dip switches for configuration, terminal strip for thermostat connections.

Operation: Thermostat calls for heat, control board initiates prepurge, igniter heats, gas valve opens, flame sensor confirms ignition, blower starts after heat exchanger warms. Continuous monitoring during operation with automatic shutdown if faults detected.

Thermostat Configuration

Compatible with most 24V thermostats including programmable and smart models.

  1. Turn off power to furnace before thermostat installation.
  2. Connect wires: R (power), W (heat), G (fan), C (common).
  3. Configure thermostat for gas furnace with single-stage operation.
  4. Set temperature differential and cycle rates per manufacturer instructions.

Tip: Use programmable thermostat for maximum energy savings.

Maintenance Procedures

Regular maintenance ensures efficiency and longevity.

  1. Monthly: Check and replace air filter as needed.
  2. Annual: Professional inspection and cleaning required.
  3. Visual inspection: Check vent pipes, drain lines, and combustion air.
  4. Component check: Blower motor, burners, heat exchanger, safety controls.
  5. Performance: Verify gas pressure, temperature rise, and combustion analysis.

WARNING! Only qualified technicians should perform internal maintenance. Electrical shock and burn hazards exist.

Safety Features

Multiple safety systems protect against hazardous conditions.

Safety DeviceFunction
Flame Rollout SwitchDetects improper burner flames
High Limit SwitchPrevents overheating
Pressure SwitchesVerify proper venting operation
Flame SensorConfirms burner ignition
Ignition ControlSafe startup sequence
Gas ValveAutomatic shutoff if flame lost

Care & Service Intervals

Regular professional service maintains efficiency and safety.

Annual Service Includes: Clean burners and heat exchanger, check heat exchanger for cracks, verify gas pressure, inspect vent system, check safety controls, lubricate motor if required, verify temperature rise, combustion analysis.

CAUTION! Never operate furnace without filter. Restricted airflow can damage heat exchanger.

Regulatory Compliance

UL certified and meets ANSI Z21.47 standards for gas-fired central furnaces. Complies with U.S. Department of Energy efficiency standards. Installation must comply with National Fuel Gas Code (NFPA 54) and local building codes. For support, contact Armstrong Air at 1-800-448-5872 or visit www.armstrongair.com.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Furnace won't startPower, thermostat, safety lockoutCheck circuit breaker, thermostat setting, reset power
Blower runs continuouslyThermostat fan settingSet thermostat to AUTO mode
No heatGas supply, ignition failureCheck gas valve, pilot/igniter, flame sensor
Short cyclingDirty filter, airflow restrictionReplace filter, check vents and registers
Unusual noisesBlower, motor, ductworkInspect blower wheel, motor bearings, duct connections
LED error codesSystem faultRefer to diagnostic chart in service manual

Reset Procedure: Turn power off for 30 seconds, then restore.

Service: 1-800-448-5872; www.armstrongair.com

Armstrong Air Enhanced Furnace Manual © - All Rights Reserved 2025