Ashley Wood Furnace Manual

The Ashley Wood Furnace is a high-efficiency heating system designed for residential use, featuring durable steel construction, advanced combustion technology, adjustable heat output, safety controls, ash removal system, and thermostatic operation. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. First-Time Setup 4. Technical Specifications 5. Controls and Operation 6. Venting System 7. Fuel Requirements 9. Safety Features 10. Maintenance Schedule 11. Regulatory Information 12. Troubleshooting

Features at a Glance

Key components: Steel firebox, cast iron door, heat exchanger, blower system, thermostatic control, ash pan, safety switches.

Feature	Description
Firebox	Heavy-duty steel construction for durability
Heat Exchanger	Maximizes heat transfer efficiency
Blower System	Distributes heated air throughout home
Thermostatic Control	Automatically regulates heat output
Ash Pan	Removable for easy ash disposal
Safety Switches	Prevents overheating and ensures safe operation
Door Gasket	High-temperature seal for airtight closure
Draft Control	Adjusts air intake for optimal combustion
Viewing Window	Tempered glass for fire viewing
Cleanout Ports	Access points for flue and heat exchanger cleaning

Installation Requirements

Proper installation is critical for safety and performance. Follow all local building codes.

Location: Install on non-combustible floor with proper clearances to walls (minimum 36 inches).
Chimney: UL-listed Class A chimney with proper height above roof line.
Venting: Ensure proper draft and installation of smoke pipe.
Electrical: Grounded 120V outlet required for blower operation.
Clearances: Maintain specified distances from combustible materials.

WARNING! Installation must be performed by qualified professional. Improper installation may cause fire hazard.

First-Time Setup

Complete initial setup before first use to ensure proper operation.

Inspect unit: Check for shipping damage and remove all packaging materials.
Cure firebrick: Build small fires for first several uses to cure refractory materials.
Test controls: Verify thermostat and blower operation.
Check draft: Ensure proper chimney draft before regular use.
Season wood: Use only properly seasoned firewood (moisture content below 20%).

CAUTION! Never use gasoline or other flammable liquids to start fire.

Technical Specifications

Heating Capacity: Up to 2,500 square feet
Firebox Size: 3.5 cubic feet
BTU Output: 85,000 BTU/hour maximum
Efficiency: 78% overall efficiency rating
Blower: 200 CFM variable speed
Fuel: Seasoned hardwood only
Flue Size: 6-inch diameter
Weight: 450 pounds
Warranty: Limited lifetime on firebox, 5 years on other components

Controls and Operation

Primary controls located on front of unit. Thermostat controls located separately.

Front Controls: Door latch, draft control knob, ash pan door, blower switch.

Operation: Load wood through front door, adjust draft control for desired burn rate, set thermostat to desired temperature. Blower automatically engages when heat exchanger reaches operating temperature. Regular ash removal required for optimal performance.

Venting System

Proper venting is essential for safe operation and efficiency.

Chimney must extend at least 3 feet above roof penetration and 2 feet above any roof surface within 10 feet.
Use only UL-listed Class A chimney components.
Maintain minimum 18-inch clearance to combustible materials.
Install cleanout tee at base of chimney for maintenance access.

Tip: Have chimney inspected annually by qualified professional.

Fuel Requirements

Use only properly seasoned firewood for optimal performance and safety.

Wood Type: Hardwoods preferred (oak, maple, hickory)
Moisture Content: Below 20% for efficient burning
Size: 16-18 inch lengths, split to 4-6 inch diameter
Storage: Keep wood dry and elevated off ground
Never Use: Treated wood, painted wood, plastic, garbage, or coal

WARNING! Burning improper materials may damage furnace and create toxic fumes.

Safety Features

Multiple safety systems protect against hazardous conditions.

High-limit switch: Shuts down blower if temperatures exceed safe limits
Door interlock: Prevents operation with door open
Draft indicator: Monitors chimney draft conditions
Ash pan safety: Prevents removal during operation
Overfire protection: Secondary air system prevents excessive temperatures

Maintenance Schedule

Regular maintenance ensures long service life and safe operation.

Frequency	Maintenance Task
Daily	Remove ashes when 2-3 inches deep in firebox
Weekly	Check door gasket seal, inspect glass
Monthly	Clean blower and motor, check electrical connections
Annually	Professional inspection, chimney cleaning, refractory inspection
Seasonally	Replace gaskets as needed, lubricate blower motor

CAUTION! Always allow furnace to cool completely before performing maintenance.

Regulatory Information

UL 391 certified for safety standards. EPA Phase II qualified for emissions. Complies with ASTM standards for solid fuel heating appliances. Manufactured to meet or exceed industry safety standards. For technical support, contact Ashley Heating at 1-800-ASHLEY-1 or visit www.ashleyheating.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Poor draft	Cold chimney/blockage	Warm chimney with newspaper; check for obstructions
Excessive smoke	Wet wood/poor draft	Use seasoned wood; check chimney height and clearance
Blower not working	Power/thermostat	Check electrical connection; verify thermostat setting
Door leaks smoke	Worn gasket	Replace door gasket; ensure proper latch closure
Low heat output	Wet wood/ash buildup	Use dry wood; clean firebox and heat exchanger

Emergency Shutdown: Close draft control completely and do not add fuel.

Service: 1-800-ASHLEY-1; www.ashleyheating.com