atwood hydro flame 8500 furnace manual

The Atwood Hydro Flame 8500 is a high-efficiency RV furnace designed for reliable heating performance in recreational vehicles. This forced-air furnace features automatic ignition, variable speed blower, thermal overload protection, and operates on 12V DC power with LP gas fuel. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Gas Supply 7. Operating Procedures 8. Maintenance Schedule 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Burner assembly, heat exchanger, blower motor, sail switch, limit switch, gas valve, control board.

FeatureDescription
BTU Rating8,500 BTU heating capacity
Fuel TypeLiquid Propane (LP) gas
Power Supply12V DC operation
Ignition SystemDirect spark ignition
Blower TypeVariable speed centrifugal
Safety FeaturesThermal overload protection, flame rollout switch
ControlThermostat controlled operation
Air FlowForced air distribution
MountingFloor or wall installation
VentingDirect vent system

Installation

Unpack and inspect contents. Ensure proper clearances and venting requirements.

  1. Select location: Choose area with adequate combustion air and proper venting access.
  2. Mount furnace: Secure to floor or wall using provided brackets and hardware.
  3. Connect gas supply: Use approved LP gas line and fittings; pressure test for leaks.
  4. Electrical connection: Connect 12V DC power supply with proper polarity.
  5. Install thermostat: Mount in desired location and connect control wires.

WARNING! Installation must be performed by qualified technician. Follow all local codes and regulations.

First-Time Setup

Initial startup and system verification procedures.

  1. Gas pressure check: Verify LP gas supply pressure (11" water column).
  2. Ventilation check: Ensure combustion air intake and exhaust are unobstructed.
  3. Electrical check: Confirm 12V DC power supply and proper grounding.
  4. Test operation: Set thermostat to heat mode and verify ignition sequence.
  5. Air flow adjustment: Adjust blower speed for optimal heat distribution.

CAUTION! Always check for gas leaks before initial startup. Use soap solution on all connections.

Specifications

Controls and Settings

Operation controlled via wall thermostat. Internal control board manages ignition sequence and safety functions.

Thermostat Settings: HEAT/OFF mode selector, temperature adjustment dial.

Internal Controls: Control board with LED status indicator, gas valve, sail switch, limit switch, thermal overload protector. Blower speed adjustable via control board dip switches.

Connecting Gas Supply

LP gas system connection requirements and procedures.

  1. Turn off all gas appliances and main gas valve.
  2. Use approved flexible gas line with proper fittings.
  3. Apply pipe thread sealant suitable for LP gas.
  4. Connect to furnace gas valve inlet port.
  5. Pressure test system at 14" water column for 10 minutes.
  6. Check all connections with soap solution for leaks.

Tip: Always use two wrenches when making gas connections to prevent damage to valves.

Operating Procedures

Normal operation sequence and user controls.

  1. Set thermostat: Turn to HEAT mode and set desired temperature.
  2. Ignition sequence: Blower starts, sail switch activates, spark ignition begins.
  3. Gas valve opens: When spark detected, gas flows to burner.
  4. Flame verification: Flame sensor confirms ignition, spark stops.
  5. Heating cycle: Blower continues until thermostat satisfied.
  6. Shutdown: Gas valve closes, blower continues for cool-down period.

WARNING! Never operate furnace if smell of gas is present. Evacuate area immediately.

Maintenance Schedule

Regular maintenance requirements for optimal performance.

IntervalMaintenance Task
MonthlyCheck air intake and exhaust for obstructions
SeasonalInspect burner and heat exchanger
AnnualClean burner assembly and orifices
AnnualVerify gas pressure and combustion
AnnualLubricate blower motor if required
As neededReplace air filter

Care & Cleaning

Turn off power and gas supply before cleaning. Use compressed air to clean burner and heat exchanger. Vacuum dust from blower assembly.

CAUTION! Do not use water or liquid cleaners. Keep electrical components dry.

Regulatory Information

Certified to ANSI Z21.44/CSA 2.3 for recreational vehicle heaters. Complies with UL and CSA standards. For technical support, contact Atwood Mobile Products at 1-800-888-3378 or visit www.atwoodmobile.com.

Troubleshooting

SymptomPossible CauseCorrective Action
No ignitionGas supply, spark electrodeCheck gas valve; clean spark electrode; verify 12V power
Blower runs, no heatSail switch, gas valveCheck sail switch operation; test gas valve voltage
Short cyclingOverheating, dirty filterClean air filter; check venting; verify proper clearances
No blower operationMotor, control boardCheck motor voltage; test control board outputs
Gas odorLeaks, improper combustionShut off immediately; check for leaks; verify venting

Reset: Turn thermostat off for 5 minutes, then restart.

Service: 1-800-888-3378; www.atwoodmobile.com

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