BDP Company Furnace Manual

The BDP Company Furnace is a high-efficiency heating system designed for residential and commercial use, featuring advanced combustion technology, multiple heat settings, digital thermostat control, safety shut-off mechanisms, energy-saving modes, and easy maintenance access. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting to HVAC System 7. Operating Procedures 8. Safety Features 9. Maintenance & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: High-efficiency burner assembly, Digital control panel, Thermostat connection, Air intake/exhaust ports, Safety valves, Maintenance access panel.

Feature	Description
Digital control panel	For temperature settings and system monitoring
High-efficiency burner	Provides optimal heat output with fuel efficiency
Thermostat connection	For external temperature control integration
Air intake/exhaust ports	For combustion air supply and exhaust gases
Safety shut-off valves	Automatic gas/air flow shut-off in emergency
Maintenance access panel	Easy access for filter changes and inspections
POWER ON/OFF	Main system power control
TEMPERATURE SET	Adjusts desired temperature settings
MODE SELECT	Switches between heating modes
RESET	Resets system after safety shut-off

Installation

Unpack and inspect all components. Ensure proper ventilation and clearance.

Position furnace: Place on stable, level surface with adequate clearance.
Connect gas line: Use approved gas piping; check for leaks with soap solution.
Connect electrical: Wire to dedicated circuit; follow local electrical codes.
Connect venting: Install proper exhaust and intake piping according to specifications.
Connect thermostat: Wire to compatible thermostat system.

WARNING! Installation must be performed by qualified technician. Ensure proper ventilation to prevent carbon monoxide buildup.

First-Time Setup

Power on furnace; follow initial startup procedure.

System check: Verify all connections are secure and proper.
Initial ignition: Follow startup sequence in control panel.
Temperature calibration: Set desired temperature ranges.
Test safety features: Verify shut-off valves and sensors function properly.
Program settings: Configure operating modes and schedules.

CAUTION! Do not bypass safety features. Test carbon monoxide detectors in installation area.

Specifications

Heating Capacity: 80,000-120,000 BTU/hr
Efficiency Rating: 95% AFUE
Fuel Type: Natural Gas or Propane
Electrical Requirements: 120V AC, 60Hz
Control System: Digital microprocessor with LCD display
Venting: PVC or approved metal piping
Operating Pressure: Natural Gas: 3.5" WC, Propane: 11" WC
Dimensions: Standard residential furnace size
Warranty: 10-year heat exchanger, 5-year parts

Controls and Settings

Access control panel for all system adjustments. Front Panel: POWER, TEMPERATURE SET, MODE SELECT, RESET.

Remote Thermostat: Temperature adjustment, Schedule programming, System mode selection, Fan control.

Temperature Settings: Heat levels, Setpoint adjustment, Differential settings. Operating Modes: HEAT, OFF, FAN ONLY. Advanced Settings: Filter timer reset, Service codes, Diagnostic mode, Lockout settings.

Connecting to HVAC System

Ductwork: Connect to existing or new duct system. Thermostat: Compatible with most 24V systems.

Turn off power to furnace before making connections.
Match duct sizes to furnace outlets; use proper sealing.
Wire thermostat according to wiring diagram.
Connect humidifier or air cleaner if applicable.

Tip: Ensure all electrical connections are tight and properly insulated.

Operating Procedures

Supports continuous operation with automatic cycling.

Startup: Set thermostat to desired temperature; system will ignite automatically.
Normal operation: Furnace cycles on/off to maintain set temperature.
Mode selection: Choose HEAT for heating, OFF for system shutdown.
Fan control: AUTO (runs with heat cycle) or ON (continuous operation).
Temperature adjustment: Use thermostat to raise/lower temperature settings.
System shutdown: Turn thermostat to OFF position or use main power switch.

WARNING! Never block air vents or returns. Keep combustible materials away from furnace.

Safety Features

Flame Rollout Switch: Shuts off gas if flame detected outside burner. Limit Switch: Prevents overheating. Pressure Switch: Ensures proper venting. Ignition Safety: Monitors flame during operation.

Maintenance & Cleaning

Turn off power before servicing. Regular maintenance includes filter replacement, burner inspection, heat exchanger cleaning.

Monthly: Check and replace air filter if dirty.

Annual: Professional inspection and cleaning recommended.

CAUTION! Only qualified technicians should service internal components. Keep area around furnace clean and unobstructed.

Regulatory Information

UL Certified: Meets UL standards for gas-fired heating equipment. ANSI Compliance: Conforms to ANSI Z21.47 standards. CSA Approved: Certified for use in Canada. For technical support, visit www.bdpfurnace.com or contact 1-800-555-HEAT.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Furnace won't start	Power/thermostat	Check circuit breaker; verify thermostat settings; ensure gas valve open.
No heat output	Ignition/pilot	Check for proper ignition; verify gas supply; reset system.
Furnace short cycles	Filter/airflow	Replace dirty filter; check for blocked vents; verify proper airflow.
Unusual noises	Mechanical issues	Check blower wheel; inspect motor bearings; verify ductwork clearance.
Error codes displayed	System faults	Refer to error code chart in manual; reset system; call for service if persistent.

Reset Procedure: Turn power off for 30 seconds, then restore power.

Service: 1-800-555-HEAT; www.bdpfurnace.com