Bryant Plus 80 Furnace Manual

The Bryant Plus 80 Furnace is a high-efficiency gas furnace with 80% AFUE rating, featuring single-stage operation, durable heat exchanger, electronic ignition, variable-speed blower motor, built-in diagnostic system, safety controls, and compatibility with standard thermostat systems. Designed for residential heating applications with natural gas or propane capability. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. First-Time Setup 4. Technical Specifications 5. Controls and Operation 6. Venting and Combustion Air 7. Maintenance Procedures 8. Safety Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Durable aluminized steel heat exchanger, hot surface ignition, induced draft blower, variable-speed ECM blower motor, integrated control board, pressure switches, flame sensor, and diagnostic LED.

FeatureDescription
Heat ExchangerAluminized steel construction for durability and efficiency
Ignition SystemHot surface electronic ignition for reliable starts
Blower MotorVariable-speed ECM for quiet operation and efficiency
Control BoardIntegrated microprocessor with diagnostic capabilities
Pressure SwitchesSafety verification of draft inducer operation
Flame SensorMonitors burner flame for safety shutdown
Diagnostic LEDFlashing codes for troubleshooting
Gas ValvePrecision gas control for efficient operation
Limit SwitchesOver-temperature protection
Filter RackStandard 1-inch filter compatibility

Installation Requirements

Professional installation recommended. Verify local codes and obtain permits.

  1. Location: Install in dry, clean area with adequate clearance for service.
  2. Venting: Properly size and install PVC vent pipes according to manual specifications.
  3. Gas Connection: Use approved gas pipe and fittings; pressure test for leaks.
  4. Electrical: Connect to 120V AC power with proper grounding.
  5. Thermostat: Install compatible 24V thermostat with appropriate wiring.

WARNING! Gas appliances can be hazardous; installation must comply with all local codes and regulations. Use qualified HVAC technician.

First-Time Setup

After installation, perform initial startup procedure.

  1. Verify all connections: Gas, electrical, venting, and thermostat.
  2. Check gas pressure: Adjust if necessary per specifications.
  3. Set thermostat: Place in heating mode with temperature above room temp.
  4. Start furnace: Observe ignition sequence and verify proper operation.
  5. Check airflow: Verify proper airflow through registers.
  6. Test safety controls: Verify limit switches and pressure switches function.

CAUTION! Never bypass safety controls. Ensure proper combustion air and ventilation.

Technical Specifications

Controls and Operation

Integrated control board manages all furnace functions with LED status indicator.

Normal Operation Sequence: Thermostat call for heat → Inducer motor starts → Pressure switch proves draft → Hot surface ignition → Gas valve opens → Flame established → Blower starts after heat exchanger warm-up

Control Board LED Codes: Steady on = normal operation; Slow flash = normal standby; Rapid flash = fault condition (refer to fault code chart)

Thermostat Settings: Compatible with most 24V thermostats; programmable thermostats recommended for efficiency.

Venting and Combustion Air

Proper venting critical for safe operation and efficiency.

  1. Vent Pipe: Use only approved PVC pipe; maintain proper slope away from furnace.
  2. Termination: Locate vent terminal away from windows, doors, and air intakes.
  3. Combustion Air: Ensure adequate fresh air supply for proper combustion.
  4. Clearances: Maintain required clearances to combustible materials.

Tip: Regularly inspect vent pipes for obstructions or damage.

Maintenance Procedures

Regular maintenance ensures efficiency and longevity.

  1. Monthly: Check and replace air filter if dirty.
  2. Annual Professional Service: Comprehensive inspection and cleaning.
  3. Burner Inspection: Clean burners and verify proper flame pattern.
  4. Heat Exchanger: Inspect for cracks or corrosion.
  5. Blower Assembly: Clean blower wheel and housing.
  6. Drain System: Clear condensate drain lines and trap.
  7. Electrical: Check all connections and component operation.
  8. Venting: Inspect vent pipes and terminations.

WARNING! Turn off power and gas supply before performing any maintenance.

Safety Features

Multiple safety systems protect against hazardous conditions.

Safety FeatureFunction
Flame Rollout SwitchesDetects improper burner combustion
High Limit SwitchesPrevents overheating of heat exchanger
Pressure SwitchesVerifies proper venting operation
Flame SensorConfirms burner ignition for gas valve operation
Ignition ControlLimited trial for ignition attempts
Gas ValveAutomatic shutoff if flame not detected

Care & Cleaning

Keep furnace area clean and unobstructed.

Monthly: Replace air filter to maintain airflow and efficiency.

Seasonal: Clean around furnace; remove dust and debris.

Annual: Professional cleaning of burners, heat exchanger, and blower assembly.

CAUTION! Never operate without filter. Keep combustible materials away from furnace.

Regulatory Information

UL listed and ANSI certified. Complies with ASHRAE standards. Manufactured to meet or exceed industry safety standards. Natural gas models certified for use in United States and Canada. For technical support or warranty service, contact Bryant Customer Service at 1-800-428-4326 or visit www.bryant.com.

Troubleshooting

SymptomPossible CauseCorrective Action
Furnace won't startPower, thermostat, door switchCheck circuit breaker, thermostat settings, door switch engagement
No heatGas supply, ignition, filterVerify gas valve on, check for fault codes, replace dirty filter
Short cyclingDirty filter, limit switchReplace filter, check for restricted airflow, verify limit switch
Blower won't stopThermostat fan settingCheck thermostat fan setting (auto/on), blower relay
Unusual noisesBlower, inducer, ductworkInspect blower wheel, inducer motor, check for loose panels
Pilot/ignition failureGas supply, sensor, controlVerify gas supply, clean flame sensor, check control board

Reset Procedure: Turn thermostat off, turn power off for 30 seconds, restore power, turn thermostat on.

Service: 1-800-428-4326; www.bryant.com

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