Coleman Evcon DES 80 Gas Furnace Manual

The Coleman Evcon DES 80 is a high-efficiency gas furnace designed for residential heating applications. This 80,000 BTU unit features electronic ignition, multi-speed blower motor, durable heat exchanger construction, safety controls, and energy-efficient operation. Below are key sections covering safety, installation, operation, maintenance, troubleshooting, and technical specifications.

1. Safety Information 2. Installation Requirements 3. Technical Specifications 4. Operating Instructions 5. Control Settings 6. Maintenance Procedures 7. Troubleshooting Guide 8. Wiring Diagrams 9. Parts List 10. Warranty Information

Safety Information

Important safety precautions for proper furnace operation and maintenance.

Warning TypeDescription
Fire/Explosion HazardKeep combustible materials away from furnace
Carbon MonoxideEnsure proper ventilation and exhaust
Electrical ShockDisconnect power before servicing
Burn HazardSurfaces become hot during operation
Gas LeaksUse soap solution to check connections

WARNING! Installation and service must be performed by qualified personnel only.

Installation Requirements

Proper installation guidelines for safe and efficient operation.

  1. Location: Install in clean, dry area with adequate combustion air
  2. Clearances: Maintain minimum clearances to combustible materials
  3. Venting: Properly size and install vent pipes according to code
  4. Gas Supply: Use correct pipe size and pressure regulator
  5. Electrical: Connect to dedicated 120V circuit with proper grounding
  6. Ductwork: Ensure proper return and supply air distribution

CAUTION! Follow all local building codes and manufacturer specifications.

Technical Specifications

Operating Instructions

Normal furnace operation procedures and thermostat settings.

  1. Set thermostat to desired temperature
  2. Ensure gas supply valve is open
  3. Verify electrical power is connected
  4. Thermostat calls for heat - inducer motor starts
  5. Pressure switch proves draft - hot surface igniter glows
  6. Gas valve opens - burner ignition occurs
  7. Blower motor starts after heat exchanger warm-up
  8. Cycle completes when thermostat satisfied

NOTE: Allow 30-90 seconds for normal ignition sequence.

Control Settings

Furnace control board settings and adjustments.

ControlFunctionSetting
Fan ControlBlower on/off delaysFactory set
Gas ValveManifold pressure3.2" WC
Limit SwitchHigh temperature cutoff200°F
Pressure SwitchDraft proving0.8" WC
Ignition ControlSpark/trial for ignition4 seconds

Maintenance Procedures

Regular maintenance schedule for optimal performance.

  1. Monthly: Check air filter - replace if dirty
  2. Seasonal: Inspect burners and heat exchanger
  3. Annual: Clean blower assembly and motor
  4. Annual: Check gas pressure and connections
  5. Annual: Verify safety controls operation
  6. Annual: Inspect vent system for obstructions

WARNING! Turn off gas and electrical power before performing maintenance.

Troubleshooting Guide

Common problems and solutions for furnace operation.

SymptomPossible CauseCorrective Action
No heatThermostat setting, power, gas valveCheck thermostat, circuit breaker, gas supply
Blower won't runMotor, capacitor, control boardTest motor, replace capacitor, check controls
Furnace short cyclesDirty filter, limit switchReplace filter, check airflow, reset limit
No ignitionIgniter, gas valve, pressure switchTest igniter, check gas pressure, verify draft
Unusual noisesBlower wheel, motor bearingsClean blower, lubricate motor if applicable

Wiring Diagrams

Electrical schematics and connection diagrams for proper wiring.

Refer to unit-specific wiring diagram located on inside of blower access door. Includes low voltage thermostat connections, line voltage power wiring, and control circuit schematics.

Parts List

Replacement parts and component identification.

Warranty Information

Manufacturer warranty coverage and registration.

Limited lifetime warranty on heat exchanger. 5-year warranty on functional parts. 1-year labor warranty. Register product within 90 days of installation. For warranty service, contact authorized Coleman dealer with proof of purchase and installation date.

Service: Contact certified Coleman technician at 1-800-426-5362 or visit www.colemanac.com

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