Concord Furnace Parts Manual

The Concord Furnace Parts Manual provides comprehensive information about replacement parts, maintenance procedures, and technical specifications for Concord furnace systems. This manual covers gas and electric furnace models, including part numbers, installation guidelines, troubleshooting tips, and safety precautions for proper furnace operation and maintenance.

1. Parts Overview 2. Safety Precautions 3. Installation Guidelines 4. Technical Specifications 5. Maintenance Procedures 6. Replacement Parts List 7. Electrical Components 8. Gas System Components 9. Cleaning and Care 10. Warranty Information 11. Troubleshooting Guide

Parts Overview

Key components: Heat exchanger, blower motor, gas valve, ignition system, control board, thermostat, filters, and safety switches.

ComponentDescription
Heat ExchangerTransfers heat from combustion gases to air
Blower MotorCirculates air through duct system
Gas ValveControls gas flow to burners
Ignition SystemElectronic ignition for gas furnaces
Control BoardMain system controller
ThermostatTemperature regulation
Air FiltersRemoves particles from circulated air
Limit SwitchSafety device to prevent overheating
Flue PipeVents combustion gases outdoors
Draft InducerCreates draft for proper venting

Safety Precautions

Always follow safety procedures when working with furnace components.

  1. Turn off power and gas supply before servicing
  2. Wear appropriate personal protective equipment
  3. Ensure proper ventilation during operation
  4. Keep flammable materials away from furnace
  5. Test carbon monoxide detectors regularly

WARNING! Gas furnaces produce carbon monoxide; ensure proper venting and never operate without flue connection.

Installation Guidelines

Proper installation ensures optimal furnace performance and safety.

  1. Verify furnace location meets clearance requirements
  2. Ensure proper gas line sizing and pressure
  3. Install appropriate venting system
  4. Connect electrical supply with correct voltage
  5. Test all safety controls before operation

CAUTION! Installation should be performed by qualified HVAC technicians only.

Technical Specifications

Maintenance Procedures

Regular maintenance ensures efficient operation and extends furnace lifespan.

Monthly: Check and replace air filters as needed

Seasonal: Inspect burners, heat exchanger, and vent system

Annual: Professional inspection and cleaning of all components

Maintenance: Clean blower assembly, check electrical connections, test safety controls, verify gas pressure settings.

Replacement Parts List

Genuine Concord parts ensure compatibility and performance.

  1. Always use manufacturer-approved replacement parts
  2. Verify part numbers match your furnace model
  3. Check warranty coverage before purchasing
  4. Keep records of part replacements for service history

Tip: Consult with authorized Concord dealers for proper part identification.

Electrical Components

Supports various electrical control systems and safety devices.

  1. Control Board: Main system processor and relay controller
  2. Transformer: Steps down voltage for control circuit
  3. Blower Motor: Circulates air through heat exchanger
  4. Limit Switches: Over-temperature protection
  5. Pressure Switches: Verify proper venting operation
  6. Ignition Control: Manages spark or hot surface ignition
  7. Thermostat: Temperature sensing and system control
  8. Capacitors: Motor starting and running support

WARNING! Always disconnect power before servicing electrical components.

Gas System Components

Gas valve adjustment and burner maintenance procedures.

Gas Valve: Regulates gas flow to burners. Burner Assembly: Where gas combustion occurs. Pilot Assembly: Standing pilot or electronic ignition. Manifold: Distributes gas to multiple burners. Orifices: Control gas flow rate to each burner.

Cleaning and Care

Turn off power before cleaning. Use soft brush and vacuum for dust removal.

CAUTION! Do not use water or liquid cleaners on electrical components; keep combustion area clean and free of debris.

Warranty Information

Concord furnaces include limited warranties covering heat exchanger (20 years), parts (5-10 years), and labor (1 year). Registration required within 90 days of installation. For warranty claims, contact authorized Concord dealers with proof of purchase and installation date. Void if installed by unqualified personnel or used with non-approved parts.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Furnace won't startPower supply/thermostatCheck circuit breaker; verify thermostat settings; ensure door safety switch engaged.
No heat (blower runs)Ignition/gas supplyCheck gas valve; verify pilot or ignition operation; inspect flame sensor.
Short cyclingFilters/airflowReplace dirty filters; check for blocked vents; verify proper airflow.
Unusual noisesMotor/bearingsLubricate motor if required; check for loose components; inspect blower wheel.
Poor heatingGas pressure/filtersVerify gas pressure settings; check for restricted airflow; inspect heat exchanger.

Reset: Turn power off for 30 seconds then restart if lockout occurs.

Service: 1-800-CONCORD; www.concordhvac.com

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