Energy Mate Wood Furnace Manual

The Energy Mate Wood Furnace is a high-efficiency heating system designed for residential use, featuring advanced combustion technology, durable steel construction, large firebox capacity, secondary burn system, ash removal system, temperature controls, safety shut-offs, and EPA certification. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. First-Time Setup 4. Technical Specifications 5. Controls and Operation 6. Venting System 7. Fuel Requirements 9. Maintenance Schedule 10. Safety Features 11. Regulatory Information 12. Troubleshooting

Features at a Glance

Key components: Heavy-duty steel firebox, Secondary combustion chamber, Ash pan system, Temperature gauge, Draft control, Blower system, Safety shut-off switches.

Feature	Description
Firebox Capacity	Large capacity for extended burn times
Secondary Burn System	Increases efficiency and reduces emissions
Ash Removal System	Easy-clean ash pan with removable drawer
Temperature Control	Adjustable draft and blower controls
Blower System	Forced air distribution throughout home
Safety Shut-offs	High-temperature and pressure safety switches
Door Latch	Secure locking mechanism for safety
Viewing Window	Tempered glass for fire viewing
Heat Exchanger	Stainless steel tubes for maximum heat transfer
EPA Certified	Meets environmental emission standards

Installation Requirements

Professional installation recommended. Ensure proper clearances and venting.

Location: Install on non-combustible surface with proper clearances to walls.
Venting: Connect to approved chimney system with proper draft.
Ductwork: Connect to existing forced air system or install new ductwork.
Electrical: Connect to 120V AC power for blower operation.
Thermostat: Wire to compatible heating thermostat.

WARNING! Installation must comply with local building codes and manufacturer specifications. Use certified installer.

First-Time Setup

Complete installation verification and initial firing procedure.

Inspect installation: Verify all connections, clearances, and venting.
Cure firebrick: Perform initial low-temperature burn to cure materials.
Test controls: Verify thermostat, blower, and safety switches function properly.
Check draft: Ensure proper chimney draft for efficient operation.
Season wood: Use only properly seasoned firewood for optimal performance.

CAUTION! Never use gasoline or other accelerants to start fire. Use only approved fire starters.

Technical Specifications

Heating Capacity: Up to 2,500 square feet
Firebox Size: 3.5 cubic feet
Burn Time: 8-12 hours on full load
Efficiency: 78% overall efficiency rating
Maximum BTU Output: 85,000 BTU/hour
Flue Size: 8-inch diameter
Blower CFM: 1,200 cubic feet per minute
Weight: 450 pounds
Warranty: 10-year limited warranty
Certifications: EPA, UL listed

Controls and Operation

Primary controls: Draft control, Blower switch, Thermostat connection, Safety reset buttons.

Operation Sequence: Load wood, adjust draft for desired burn rate, activate blower when temperature reaches operating level, monitor temperature gauge.

Draft Control: Primary air intake adjustment for burn rate. Blower Control: Manual or automatic operation via thermostat. Temperature Gauge: Monitors furnace operating temperature. Safety Switches: Automatic shut-off at unsafe temperatures.

Venting System

Requires properly sized and installed chimney system.

Chimney must extend at least 3 feet above roof peak.
Maintain proper clearances to combustible materials.
Install cleanout tee at base for maintenance access.
Ensure adequate draft for efficient combustion.

Tip: Have chimney inspected and cleaned annually by professional.

Fuel Requirements

Use only properly seasoned hardwoods for optimal performance.

Wood Type: Hardwoods such as oak, maple, hickory recommended.
Moisture Content: Below 20% for efficient burning.
Log Size: Maximum 18-inch length, split to 6-inch diameter.
Storage: Keep wood dry and elevated from ground.
Loading: Do not overload firebox beyond recommended capacity.

WARNING! Never burn treated wood, plastics, or garbage. Can release toxic fumes and damage furnace.

Maintenance Schedule

Regular maintenance ensures safe and efficient operation.

Daily: Remove ashes when ash pan is 2/3 full. Weekly: Inspect door gaskets and seals. Monthly: Check blower operation and clean filters. Annually: Professional inspection of entire system, chimney cleaning, and component testing.

CAUTION! Always allow furnace to cool completely before performing maintenance.

Safety Features

High-limit switch, Pressure relief valve, Door safety latch, Over-temperature protection, Blower delay timer.

Regulatory Information

EPA Certified: Meets NSPS standards for residential wood heaters. UL Listed: Certified for safety standards. Local Codes: Installation must comply with all local building and fire codes. For support, visit www.energymate.com or contact 1-800-555-HEAT.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Poor draft	Chimney blockage	Clean chimney; check for obstructions.
Excessive smoke	Wet wood or poor draft	Use seasoned wood; adjust draft control.
Blower not operating	Power or thermostat issue	Check power connection; verify thermostat settings.
Door leaks smoke	Worn gasket	Replace door gasket; ensure proper latch.
Short burn times	Poor wood quality	Use properly seasoned hardwood; adjust loading technique.

Emergency Shutdown: Close draft control completely to suffocate fire.

Service: 1-800-555-HEAT; www.energymate.com