Furnace Model Number TG9S060B12MP11 Manual

The TG9S060B12MP11 is a high-efficiency gas furnace with 60,000 BTU input capacity, 96% AFUE rating, single-stage operation, multi-speed blower motor, electronic ignition, aluminized steel heat exchanger, LED status indicator, and compatibility with standard thermostat systems. Designed for residential use with natural gas, this furnace features safety controls, diagnostic capabilities, and easy maintenance access. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Aluminized steel heat exchanger, multi-speed blower motor, electronic ignition system, LED status light, gas valve, pressure switches, flame sensor, and filter access panel.

Installation Requirements

Professional installation required. Verify local codes and obtain permits.

1. Location: Install in dry, well-ventilated area with proper clearances.
2. Venting: Use approved PVC venting materials for high-efficiency operation.
3. Gas Supply: Connect to natural gas line with proper shut-off valve.
4. Electrical: Connect to 120V AC power with proper grounding.
5. Ductwork: Ensure proper sizing and sealing of supply/return ducts.

WARNING! Gas furnace installation must be performed by qualified technician. Improper installation can cause fire, explosion, or carbon monoxide poisoning.

First-Time Setup

After installation, perform initial startup procedure.

1. Verify all connections: Gas, electrical, and venting properly installed.
2. Install air filter: Use proper size and type for your system.
3. Power on: Turn on electrical power and gas supply.
4. Thermostat setup: Program thermostat for heating operation.
5. Test operation: Verify proper ignition and heating cycle.
6. Check airflow: Ensure adequate airflow from all registers.

CAUTION! Never operate furnace without proper venting and air filter installed.

Specifications

• Model: TG9S060B12MP11
• Input Capacity: 60,000 BTU/hour
• Output Capacity: 57,600 BTU/hour
• AFUE Rating: 96%
• Gas Type: Natural Gas
• Stages: Single-stage heating
• Blower Motor: Multi-speed ECM
• Ignition: Electronic hot surface
• Electrical: 120V AC, 60Hz
• Venting: PVC required
• Dimensions: Standard upflow configuration
• Warranty: Limited lifetime heat exchanger, 10-year parts

Controls and Settings

Integrated control board with diagnostic LED. Access via control panel.

Control Board: LED status light (flashing codes for diagnostics), dip switch settings for blower speeds, system configuration.

Thermostat Connections: Standard 24V connections (R, W, G, Y, C). Blower Settings: Adjustable speeds for heating and continuous fan operation. Safety Controls: Pressure switches, flame rollout switch, high limit switch. Diagnostic Codes: LED flash patterns indicate specific fault conditions.

Connecting Thermostat

Compatible with standard 24V thermostats. Professional installation recommended.

1. Turn off power to furnace at electrical disconnect.
2. Remove thermostat cover and connect wires per wiring diagram.
3. Standard connections: R (24V power), W (heat), G (fan), C (common).
4. Secure wires and replace thermostat cover.
5. Restore power and test operation.

Tip: Use programmable thermostat for optimal efficiency and comfort.

Operating Instructions

Normal heating operation controlled by thermostat.

1. Set thermostat to desired temperature above room temperature.
2. Furnace will initiate startup sequence: inducer motor, pressure switch verification, ignition, burner operation.
3. Blower motor will start after warm-up period.
4. When thermostat is satisfied, burners will shut off and blower will continue for cool-down period.
5. For continuous fan operation, set thermostat to "Fan On" position.

WARNING! If you smell gas, immediately turn off gas supply, evacuate area, and call gas company.

Maintenance Procedures

Regular maintenance ensures optimal performance and safety.

1. Monthly: Check and replace air filter as needed.
2. Annual: Professional inspection and cleaning recommended.
3. Visual inspection: Check venting, burners, and heat exchanger.
4. Clean flame sensor and burners during professional service.
5. Verify safety controls and electrical connections.

CAUTION! Only qualified technicians should perform internal maintenance.

Care & Cleaning

Keep furnace area clean and unobstructed.

Exterior: Wipe with dry cloth. Do not use water or cleaning solutions. Air Filter: Replace every 1-3 months depending on usage. Venting: Keep intake and exhaust pipes clear of debris. Combustion Area: Professional cleaning only.

CAUTION! Never spray liquids into furnace. Keep flammable materials away from unit.

Regulatory Information

ANSI Z21.47: Certified for natural gas operation. UL listed. Complies with U.S. energy efficiency standards. Manufactured to meet industry safety standards. For technical support, contact manufacturer or authorized service provider.

Troubleshooting

Reset: Turn power off for 30 seconds, then restore. If problem persists, call for service.

Service: Contact qualified HVAC technician for all repairs.