Gibson Furnace Manual KG6RC

The Gibson KG6RC is a high-efficiency gas furnace designed for residential heating applications. This model features advanced combustion technology, multiple heating stages, variable-speed blower motor, electronic ignition, and compatibility with various thermostat systems. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Thermostat 7. Operation 8. Maintenance 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Gas valve assembly, heat exchanger, blower motor, electronic control board, filter compartment, flue pipe connection, and safety switches.

Feature	Description
Gas valve	For natural gas or propane connection
Heat exchanger	Stainless steel primary and secondary
Blower motor	Variable-speed ECM motor
Control board	Microprocessor-based for precise operation
Filter compartment	Standard 1-inch or 4-inch media filter
Flue connection	PVC pipe for venting
Ignition system	Hot surface igniter
Safety switches	Pressure switch, rollout switches, limit switches
Diagnostic LED	Error code display
Power connection	120V AC, 60Hz

Installation

Unpack and inspect contents. Ensure proper location with adequate clearance.

Position furnace: Place on stable, level surface with proper clearances.
Connect gas line: Use approved gas piping and fittings; pressure test required.
Connect electrical: 120V AC power supply with proper grounding.
Connect venting: Install PVC flue pipes according to local codes.
Connect thermostat: Low-voltage wiring to control board.
Install filter: Proper size and orientation.

WARNING! Installation must be performed by qualified HVAC technician. Gas leaks can cause explosion or fire.

First-Time Setup

Power on furnace; follow startup procedure.

Verify gas supply: Ensure gas valve is open and pressure is correct.
Check electrical: Confirm proper voltage at unit.
Set thermostat: Program desired temperature settings.
Test operation: Initiate heating cycle and monitor performance.
Check airflow: Verify proper airflow through registers.
Inspect venting: Confirm proper draft and exhaust.

CAUTION! Carbon monoxide hazard - ensure proper venting before operation.

Specifications

Heating Capacity: 60,000 BTU/hr
Efficiency: 96% AFUE
Gas Type: Natural gas or propane
Stages: Two-stage heating
Blower: Variable-speed ECM
Voltage: 120V AC, 60Hz
Dimensions: Standard upflow configuration
Filter Size: 16x25x1 inch or 16x25x4 inch
Warranty: 10-year heat exchanger, 5-year parts

Controls and Settings

Access control board via front panel. Diagnostic LED for error codes.

Thermostat: HEAT/COOL/OFF, FAN AUTO/ON, temperature setting, program schedule.

Control Board: DIP switches for blower speeds, gas heat timing, accessory configuration. Diagnostic codes: LED flash patterns indicate specific faults. Gas valve: Pressure adjustment screws (qualified technician only). Blower: Speed taps for different airflow requirements.

Connecting Thermostat

Standard 5-wire thermostat connection: R, C, W, G, Y terminals.

Turn off power to furnace before wiring.
Connect thermostat wires to control board terminals.
Match wire colors to terminal labels.
Secure connections and replace access panel.
Restore power and test operation.

Tip: Use compatible thermostat for full functionality.

Operation

Normal heating cycle operation.

Thermostat calls for heat: Sends signal to control board.
Inducer motor starts: Creates draft through heat exchanger.
Pressure switch verifies: Confirms proper draft.
Hot surface igniter glows: Heats up for ignition.
Gas valve opens: Fuel flows to burners.
Ignition occurs: Burners light and heat exchanger warms.
Blower starts: Circulates warm air through ducts.
Cycle completes: Thermostat satisfied, system shuts down.

WARNING! Never block air vents or returns. Maintain clear combustion air supply.

Maintenance

Regular maintenance ensures optimal performance and safety.

Monthly: Check and replace air filter as needed.
Seasonal: Inspect vent pipes for obstructions.
Annual: Professional inspection and cleaning.
Check burners: Clean if necessary.
Inspect heat exchanger: For cracks or damage.
Lubricate blower motor: If required.

Care & Cleaning

Turn off power before cleaning. Use soft brush and vacuum for dust removal.

CAUTION! Do not use water or liquid cleaners. Keep electrical components dry.

Regulatory Information

UL listed and ANSI certified. Complies with ASHRAE standards. Natural gas models certified for use with natural gas. Propane conversion kit available. Manufactured to meet or exceed industry safety standards. For technical support, contact Gibson Customer Service at 1-800-XXX-XXXX or visit www.gibsonhvac.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Furnace won't start	Power, thermostat, switch	Check power supply; verify thermostat settings; ensure door switch engaged.
No heat	Gas supply, igniter, valve	Verify gas valve open; check igniter; inspect gas valve operation.
Blower won't run	Motor, capacitor, control	Check blower motor; test capacitor; verify control board signal.
Short cycling	Filter, limit switch, airflow	Replace dirty filter; check high limit switch; verify proper airflow.
Error codes flashing	Various faults	Refer to diagnostic chart in service manual for specific code meaning.

Reset: Turn power off for 30 seconds, then restore.

Service: 1-800-XXX-XXXX; www.gibsonhvac.com