Haivision Furnace Manual

The Haivision Furnace is a high-efficiency heating system with advanced temperature control, multiple heating modes, energy-saving features, digital thermostat, safety sensors, and remote monitoring capabilities. Designed for residential and light commercial use with 95% AFUE rating, variable-speed blower, and compatibility with smart home systems. Below are key sections for safety, features, installation, setup, operation, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Thermostat 7. Operating Modes 8. Maintenance Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: High-efficiency heat exchanger, Variable-speed blower motor, Digital control board, Ignition system, Safety sensors, Filter access panel, Thermostat connection terminals.

Feature	Description
Heat exchanger	Stainless steel construction for 95% AFUE efficiency
Variable-speed blower	Automatically adjusts airflow for optimal performance
Digital control board	Microprocessor-controlled operation with diagnostic LEDs
Hot surface ignitor	Electronic ignition system for reliable startup
Pressure switches	Safety sensors for proper venting and airflow
Flame sensor	Monitors burner operation for safety shutdown
Filter access	Easy-access panel for filter replacement
Thermostat terminals	Standard 24V connections for thermostat wiring
Status LED	Diagnostic light for troubleshooting codes
Gas valve	Precision gas control with safety shutoff

Installation

Unpack and inspect contents. Ensure proper location with adequate clearance.

Position furnace: Place on stable, level surface with proper clearances (6 inches minimum).
Connect gas line: Use approved gas piping; pressure test for leaks.
Connect venting: Install proper PVC vent pipes according to local codes.
Connect electrical: Wire 120V AC power and thermostat connections.
Connect ductwork: Secure supply and return air ducts properly.

WARNING! Gas appliances require professional installation. Ensure proper ventilation and follow all local codes.

First-Time Setup

Power on furnace; follow startup sequence.

Check gas supply: Ensure gas valve is open and pressure is correct.
Set thermostat: Install and program compatible thermostat.
Test operation: Set thermostat to heat mode and verify ignition sequence.
Adjust settings: Configure fan speed, temperature limits, and operating modes.
Verify airflow: Check all registers and returns for proper airflow.

CAUTION! First startup must be performed by qualified technician. Test carbon monoxide detectors.

Specifications

Heating Capacity: 40,000-120,000 BTU/hr (multiple models).
Efficiency: 95% AFUE.
Blower Motor: Variable-speed ECM motor.
Electrical: 120V AC, 60Hz, 15A circuit.
Gas Type: Natural gas or propane (conversion kit required).
Venting: PVC pipe (2-3 inch diameter).
Control Voltage: 24V AC thermostat system.
Sound Level: < 65 dB in normal operation.
Dimensions: Varies by model (typical 21"W x 21"D x 40"H).
Warranty: 10-year heat exchanger, 5-year parts.

Controls and Settings

Access control board via front panel. LED status lights indicate operating mode and error codes.

Thermostat Controls: HEAT/COOL/OFF mode, Temperature setpoint, Fan AUTO/ON, Program schedules, System status.

Operating Modes: HEAT, COOL (with AC), FAN ONLY, OFF. Temperature Settings: Setpoint adjustment, Temperature differential, Program schedules. Fan Control: AUTO (cycles with heat/cool), ON (continuous operation). Advanced Settings: Filter timer, Service reminders, Lockout settings.

Connecting Thermostat

Standard 24V thermostat wiring with R, W, Y, G, C terminals.

Turn off power to furnace before wiring.
Connect thermostat wires to control board terminals.
Match wire colors: R (24V), W (Heat), Y (Cool), G (Fan), C (Common).
Secure connections and restore power.
Test all functions: Heat, Cool, Fan.

Tip: Use compatible programmable thermostat for energy savings.

Operating Modes

Supports multiple heating and fan operations.

Heat Mode: Furnace responds to thermostat heat calls; ignites burners when needed.
Cool Mode: Blower operates with external AC unit (if connected).
Fan Mode: Continuous blower operation for air circulation.
Auto Mode: Blower cycles with heating/cooling demands.
Emergency Heat: Manual override for heating only.
Vacation Mode: Reduced operation for energy savings.

WARNING! Do not operate without proper ventilation. Ensure carbon monoxide detectors are functioning.

Maintenance Features

Filter Change Indicator: LED reminder when filter needs replacement. Diagnostic Codes: LED flash patterns indicate specific issues. Service Interval Tracking: Built-in timer for professional service reminders.

Care & Cleaning

Turn off power before maintenance. Replace air filter every 1-3 months. Keep area around furnace clean and unobstructed.

CAUTION! Do not attempt to clean internal components. Professional service required for heat exchanger cleaning.

Regulatory Information

ANSI Z21.47: Certified for gas-fired central furnaces. UL 1995: Standard for heating and cooling equipment. Energy Star: Meets or exceeds efficiency requirements. For support, visit www.haivision.com or contact 1-800-555-HEAT. Installation must comply with National Fuel Gas Code and local regulations.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No heat	Thermostat setting/power	Check thermostat setting; ensure power is on; verify gas supply.
Furnace not starting	Safety lockout	Check error codes; reset power; check filter and vents.
Blower not working	Motor/control issue	Check thermostat fan setting; verify blower door switch.
Short cycling	Filter/vent restriction	Replace dirty filter; check for blocked vents or registers.
Unusual noises	Mechanical issues	Check for loose components; blower wheel balance; motor bearings.
Error codes flashing	System faults	Refer to diagnostic chart in service manual; count LED flashes.

Reset: Turn power off for 30 seconds, then restore.

Service: 1-800-555-HEAT; www.haivision.com