Hydro Flame Furnace BRC 10A Manual

The Hydro Flame Furnace BRC 10A is a high-efficiency heating system designed for residential and light commercial applications. This forced-air furnace features advanced combustion technology, digital temperature control, multiple heat settings, safety shut-off systems, and energy-saving modes. Operating on natural gas or propane with 120V AC power supply. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Gas Supply 7. Operating Procedures 8. Safety Features 9. Maintenance & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Digital control panel, combustion chamber, heat exchanger, blower assembly, gas valve, ignition system, safety sensors.

Feature	Description
Digital control panel	LCD display with temperature settings and status indicators
Multi-stage heating	Three heat settings for optimal efficiency
Programmable thermostat	7-day programming capability
Safety shut-off system	Automatic shut-off for overheat and gas flow issues
Energy saving mode	Reduces energy consumption during low-demand periods
Blower assembly	Variable speed for quiet operation
Gas valve	Dual fuel capability (natural gas/propane)
Ignition system	Electronic ignition for reliable start-up
Air filter indicator	Alerts when filter needs replacement
Power switch	Main power control with safety lock

Installation

Unpack and inspect all components. Ensure proper ventilation and clearance.

Position furnace: Place on stable, level surface with minimum 12-inch clearance on all sides.
Connect venting: Install approved vent pipe according to local codes.
Connect gas supply: Use approved gas line with shut-off valve.
Electrical connection: Connect to 120V AC power with proper grounding.
Ductwork connection: Connect supply and return ducts securely.

WARNING! Installation must be performed by qualified technician. Gas connections require leak testing.

First-Time Setup

Power on furnace; follow initial startup procedure.

Gas line purge: Open gas valve and purge air from line.
Initial ignition: Press and hold ignition button for 30 seconds.
Temperature calibration: Set desired temperature using digital controls.
Program schedule: Set 7-day programming if desired.
Test safety features: Verify automatic shut-off functions properly.

CAUTION! Never bypass safety systems. Ensure proper ventilation during initial operation.

Specifications

Heating Capacity: 100,000 BTU/hr
Fuel Type: Natural Gas or Propane
Efficiency: 95% AFUE
Electrical: 120V AC, 60Hz, 5A
Control System: Digital microprocessor
Heat Stages: 3-stage operation
Blower Type: Variable speed ECM motor
Vent Size: 3-inch PVC
Dimensions: 34" H x 18" W x 26" D
Weight: 98 lbs

Controls and Settings

Access settings via digital control panel. Main controls: POWER, TEMP UP/DOWN, FAN SPEED, MODE SELECT.

Remote Control: POWER, TEMPERATURE, FAN, PROGRAM, TIMER, MODE SELECT.

Temperature Settings: Range 50°F to 90°F. Fan Settings: AUTO, LOW, MEDIUM, HIGH. Operating Modes: HEAT, FAN ONLY, OFF. Programming: 7-day schedule with 4 periods per day. Advanced Settings: Filter timer reset, system diagnostics, calibration.

Connecting Gas Supply

Use approved gas line materials. Natural gas: 1/2-inch black iron pipe. Propane: 3/8-inch copper tubing.

Turn off main gas supply before connecting.
Apply pipe sealant to threaded connections.
Connect gas line to furnace inlet.
Install shut-off valve within 3 feet of furnace.
Test for leaks with soap solution.

Tip: Always use gas-rated pipe sealant. Never use Teflon tape on gas connections.

Operating Procedures

Supports continuous operation with automatic cycling.

Startup: Press POWER button; system will begin ignition sequence.
Temperature adjustment: Use UP/DOWN buttons to set desired temperature.
Fan control: Select AUTO for automatic operation or manual speed.
Program mode: Press PROGRAM to set weekly schedule.
Shutdown: Press and hold POWER for 3 seconds.
Emergency shut-off: Use main power switch or gas shut-off valve.

WARNING! Do not operate without proper ventilation. Monitor for unusual odors or sounds.

Safety Features

Flame Rollout Switch: Shuts off gas if flame detected outside combustion chamber. High Limit Switch: Prevents overheating. Pressure Switch: Ensures proper venting. Ignition Lockout: Prevents repeated ignition attempts. Gas Valve Safety: Automatic shut-off if flame not detected.

Maintenance & Cleaning

Turn off power and gas before maintenance. Monthly: Check air filter. Annually: Professional inspection and cleaning.

CAUTION! Never attempt to clean burners or heat exchanger yourself. Contact qualified technician.

Regulatory Information

ANSI Z21.47: Certified for safety standards. UL Listed: Electrical safety certification. Energy Star: Meets efficiency requirements. For support, visit www.hydroflame.com or contact 1-800-555-HEAT. Manufactured under license by Hydro Flame Heating Systems.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No ignition	Gas supply/power	Check gas valve; verify power connection; reset system.
Insufficient heat	Filter/thermostat	Replace air filter; check thermostat settings; verify gas pressure.
Furnace cycles off	Safety lockout	Check venting; reset high limit switch; verify proper airflow.
Unusual noises	Blower/ductwork	Inspect blower wheel; check duct connections; lubricate motor if needed.
Error codes displayed	System fault	Refer to error code chart in manual; reset system; contact service if persistent.

Reset: Power off for 5 minutes then restart.

Service: 1-800-555-HEAT; www.hydroflame.com