Hydro Flame Furnace Model BRC-10A Manual

The Hydro Flame BRC-10A is a high-efficiency propane furnace designed for RV and mobile applications, featuring 10,000 BTU output, electronic ignition, variable speed blower, built-in thermostat, safety shut-off, low voltage operation (12V DC), compact design, easy installation, and durable construction. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Gas Supply 7. Operating Procedures 8. Safety Features 9. Maintenance & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Burner assembly, heat exchanger, blower motor, electronic ignition, thermostat, gas valve, exhaust vent, fresh air intake.

Feature	Description
Heat Output	10,000 BTU/hour
Ignition System	Electronic spark ignition
Blower Type	Variable speed DC motor
Power Supply	12V DC operation
Fuel Type	Liquid Propane (LP) gas
Thermostat	Built-in adjustable thermostat
Safety Shut-off	Automatic flame failure protection
Venting	Direct vent system
Dimensions	Compact design for RV installation
Weight	Lightweight aluminum construction

Installation

Unpack and inspect contents. Ensure proper ventilation area.

Select installation location: Choose well-ventilated area with clear exhaust path.
Mount furnace: Secure to floor or wall using provided brackets.
Connect gas supply: Use approved LP gas line and fittings.
Connect electrical: Wire to 12V DC power source with proper fuse.
Install venting: Attach exhaust and intake vents according to specifications.

WARNING! Installation must be performed by qualified technician. Ensure proper clearance from combustible materials.

First-Time Setup

Complete installation checks before initial operation.

Gas line pressure test: Check for leaks using soap solution.
Electrical connection: Verify 12V DC polarity and voltage.
Vent system: Ensure clear exhaust path and proper sealing.
Initial start-up: Follow lighting procedure in operation section.
Test safety features: Verify automatic shut-off functions.

CAUTION! Never operate without proper venting. Test for gas leaks before use.

Specifications

Model: BRC-10A
Heat Output: 10,000 BTU/hour
Fuel: Liquid Propane (LP) gas
Power Requirements: 12V DC, 2.5A max
Ignition: Electronic spark ignition
Blower: Variable speed DC motor
Thermostat: Built-in adjustable
Venting: Direct vent system
Dimensions: 14" W x 10" H x 8" D
Weight: 8.5 lbs
Gas Consumption: 0.10 gallons/hour

Controls and Settings

Main control: Thermostat dial (OFF-LOW-MED-HIGH). Power switch: On/Off control.

Operation: Turn thermostat to desired setting, furnace will cycle automatically.

Blower Speed: Automatically adjusts based on heat demand. Safety Controls: Automatic flame sensor, overheat protection, low voltage cutoff.

Connecting Gas Supply

Use only approved LP gas lines and fittings.

Turn off all gas valves before connecting.
Use thread sealant approved for LP gas.
Connect gas line to furnace inlet.
Pressure test connection for leaks.
Ensure gas pressure is within specifications (11" water column).

Tip: Always use two wrenches when connecting gas lines to avoid damaging fittings.

Operating Procedures

Normal operation sequence:

Ensure gas supply valve is open.
Turn power switch to ON position.
Set thermostat to desired temperature setting.
Furnace will automatically ignite and begin heating cycle.
Blower will start when heat exchanger reaches operating temperature.
To shut down: Turn thermostat to OFF position.

WARNING! Never attempt to manually light furnace. Use electronic ignition only.

Safety Features

Flame Failure Protection: Automatically shuts off gas if flame is not detected. Overheat Protection: Thermal cutoff prevents overheating. Low Voltage Protection: Shuts down if voltage drops below safe operating level. Vent Safety: Pressure switch ensures proper venting before ignition.

Maintenance & Cleaning

Annual maintenance recommended. Turn off power and gas before servicing.

Clean burner assembly: Remove dust and debris.
Inspect heat exchanger: Check for cracks or corrosion.
Clean blower wheel: Remove dust buildup.
Check vent system: Ensure clear of obstructions.
Test safety controls: Verify proper operation.

CAUTION! Only qualified technicians should perform internal maintenance.

Regulatory Information

ANSI Z21.44: Certified for recreational vehicle use. CSA 4.96: Meets Canadian standards for gas-fired appliances. EPA Certified: Low emissions design. For support, visit www.hydroflame.com or contact 1-800-555-HEAT.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Furnace won't start	Power/gas supply	Check 12V power; verify gas valve open; check fuse.
No ignition	Spark electrode	Clean spark electrode; check wiring; verify gas flow.
Blower doesn't run	Motor/thermostat	Check blower motor; verify thermostat setting; check voltage.
Short cycling	Venting/overheat	Check vent for obstructions; clean heat exchanger; verify proper airflow.
Poor heat output	Gas pressure	Check gas pressure; clean burner; verify proper combustion.

Reset: Turn power off for 30 seconds then restart.

Service: 1-800-555-HEAT; www.hydroflame.com