Lennox G8 Gas Furnace Manual

The Lennox G8 Gas Furnace is a high-efficiency residential heating system featuring advanced combustion technology, electronic ignition, variable-speed blower motor, durable heat exchanger construction, multiple heating stages, integrated diagnostic controls, safety shut-off systems, and compatibility with various thermostat configurations. Designed for reliable performance with natural gas or propane operation. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. Initial Setup & Startup 4. Technical Specifications 5. Controls & Operation 6. Venting & Combustion Air 7. Maintenance Procedures 8. Safety Systems 9. Care & Inspection 10. Regulatory Compliance 11. Troubleshooting Guide

Features at a Glance

Key components: Durable aluminized steel heat exchanger, electronic ignition system, variable-speed blower motor, integrated control board, gas valve assembly, pressure switches, flame sensor, and limit controls.

FeatureDescription
Heat ExchangerAluminized steel clamshell design for efficient heat transfer
Ignition SystemHot surface electronic ignition for reliable startup
Blower MotorVariable-speed ECM for quiet operation and efficiency
Control BoardIntegrated microprocessor with diagnostic LED
Gas ValveMulti-port design for precise fuel control
Pressure SwitchesSafety verification of draft inducer operation
Flame SensorRod-type sensor for flame detection
Limit ControlsHigh-temperature safety shut-off protection
VentingPVC pipe compatible for sidewall or roof termination
Thermostat CompatibilityWorks with standard and programmable thermostats

Installation Requirements

Professional installation required. Verify local codes and obtain permits.

  1. Location: Install in approved area with proper clearances to combustibles.
  2. Venting: Route PVC vent pipes according to manufacturer specifications.
  3. Gas Supply: Connect to properly sized gas line with sediment trap.
  4. Electrical: Connect to dedicated 120V circuit with proper grounding.
  5. Ductwork: Ensure proper return and supply air distribution.

WARNING! Gas appliances can produce carbon monoxide. Proper installation and venting are critical for safety. Use qualified HVAC technician.

Initial Setup & Startup

Professional startup procedure required for warranty validation.

  1. System Check: Verify all connections, clearances, and venting.
  2. Gas Pressure: Adjust manifold pressure to specifications.
  3. Combustion Analysis: Measure flue gas composition and temperature.
  4. Blower Settings: Adjust airflow for proper temperature rise.
  5. Control Verification: Test safety controls and ignition sequence.
  6. Thermostat Setup: Program heating cycles and fan operation.

CAUTION! Never bypass safety controls. Document all measurements for service records.

Technical Specifications

Controls & Operation

Integrated control board manages all furnace functions with LED status indicator.

Control Board LED Codes: Steady green = normal operation, Slow flash = pressure switch error, Rapid flash = flame sensor error, Continuous flash = limit circuit lockout.

Thermostat Operation: Set heat mode and desired temperature. Furnace will cycle automatically based on demand. Blower operation includes heating cycle delay and post-purge timing.

Venting & Combustion Air

Direct vent or conventional venting options available.

  1. Direct Vent: Use concentric or separate PVC pipes through sidewall.
  2. Conventional: Metal B-vent through roof with proper clearance.
  3. Combustion Air: Provide adequate fresh air per local codes.
  4. Vent Length: Follow manufacturer tables for maximum run.
  5. Termination: Ensure proper clearance from windows and openings.

Tip: Check vent pipes annually for obstructions or damage.

Maintenance Procedures

Annual professional maintenance recommended for optimal performance.

  1. Filter Replacement: Change 1-inch filters monthly, 4-inch filters quarterly.
  2. Heat Exchanger: Inspect for cracks or corrosion annually.
  3. Blower Assembly: Clean blower wheel and housing each season.
  4. Burners: Clean and verify proper flame pattern.
  5. Ignition System: Check hot surface igniter for cracks.
  6. Vent System: Verify proper draft and clear obstructions.
  7. Drain System: Clear condensate trap and drain lines.

WARNING! Turn off gas and electrical power before servicing. Use qualified technician.

Safety Systems

Multiple safety features protect against hazardous conditions.

Safety FeatureFunction
Flame Rollout SwitchDetects improper burner combustion
High Limit SwitchPrevents overheating of heat exchanger
Pressure SwitchesVerify proper venting operation
Flame SensorConfirms burner ignition
Gas ValveAutomatic shut-off if flame not detected
Ignition ControlLimited trial for ignition attempts

Care & Inspection

Regular inspection ensures safe and efficient operation.

Monthly: Check and replace air filter. Verify furnace area is clear of combustible materials. Listen for unusual noises during operation.

Annual: Professional inspection of heat exchanger, burners, venting, and safety controls. Test carbon monoxide detectors in living spaces.

CAUTION! Never store chemicals or flammable materials near furnace. Keep combustion air openings clear.

Regulatory Compliance

UL listed and ANSI Z21.47 certified. Complies with U.S. Department of Energy efficiency standards. Installation must meet National Fuel Gas Code (NFPA 54) and local building codes. For Canadian installations, complies with CSA standards. Copyright © Lennox Industries Inc. All rights reserved. For technical support, contact authorized Lennox dealer or 1-800-9-LENNOX.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Furnace won't startPower, thermostat, door switchCheck circuit breaker, thermostat setting, ensure door properly closed
No heatGas supply, ignitionVerify gas valve on, check for ignition attempts, review LED codes
Short cyclingFilter, limit switchReplace dirty filter, check for restricted airflow, verify limit operation
Blower won't stopThermostat, control boardCheck thermostat fan setting, test control board fan relay
Unusual noisesBlower, inducer motorInspect blower wheel balance, check inducer motor bearings
Lockout conditionSafety controlReset power, diagnose LED code, check affected safety device

Reset Procedure: Turn thermostat to off, turn off power for 30 seconds, restore power, set thermostat to heat.

Service: Contact authorized Lennox dealer for professional service. 1-800-9-LENNOX

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