lennox pulse furnace manual pdf a-series

The Lennox Pulse Furnace A-Series is a high-efficiency gas furnace featuring pulse combustion technology, electronic ignition, variable-speed blower motor, and advanced diagnostic systems. Designed for residential heating applications with AFUE ratings up to 97%, these furnaces include safety controls, pressure switches, condensate drainage, and compatibility with various thermostat systems. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation Requirements 3. First-Time Setup 4. Technical Specifications 5. Controls and Operation 6. Venting and Combustion Air 7. Maintenance Procedures 9. Safety Features 10. Care & Cleaning 11. Regulatory Information 12. Troubleshooting

Features at a Glance

Key components: Pulse combustion system, heat exchanger, induced draft blower, gas valve, pressure switches, control board, blower motor, flame sensor, and diagnostic LEDs.

FeatureDescription
Pulse CombustionHigh-efficiency combustion technology with spark ignition
Variable Speed BlowerECM motor for precise airflow control and quiet operation
Diagnostic SystemLED status lights for error code identification
Pressure SwitchesSafety verification of proper venting operation
Gas ValveElectronic modulation for precise fuel control
Heat ExchangerStainless steel construction for durability
Condensate DrainRemoves combustion byproduct water
Control BoardMicroprocessor-based operation and timing
Flame SensorVerifies burner ignition
Thermostat CompatibilityWorks with standard 24VAC thermostats

Installation Requirements

Professional installation required. Verify local codes and obtain permits.

  1. Location: Install in approved area with proper clearances and combustion air.
  2. Venting: Use approved PVC or CPVC pipe for direct vent installation.
  3. Gas Supply: Connect to proper gas line with sediment trap and shutoff valve.
  4. Electrical: Connect to 120VAC power with proper grounding.
  5. Thermostat: Install compatible 24VAC thermostat with appropriate wiring.

WARNING! Gas appliances can be hazardous; installation must comply with all local codes and manufacturer specifications. Carbon monoxide poisoning risk if improperly installed.

First-Time Setup

Initial startup must be performed by qualified technician.

  1. Verify all connections: Gas, electrical, venting, and condensate drain.
  2. Check gas pressure: Adjust manifold pressure to specifications.
  3. Test operation: Start furnace and verify proper ignition sequence.
  4. Configure blower speeds: Set appropriate CFM for heating application.
  5. Check safety controls: Verify pressure switches and limit controls function properly.

CAUTION! Never bypass safety controls. Ensure proper combustion air and venting before operation.

Technical Specifications

Controls and Operation

Operation controlled by integrated control board responding to thermostat signals.

Normal Operation Sequence: Thermostat call for heat → Inducer motor starts → Pressure switch verification → Spark ignition → Gas valve opens → Flame establishment → Blower starts after heat exchanger warm-up.

Control Board Features: LED status indicators, diagnostic codes, timing functions, blower control, safety lockout.

Thermostat Settings: Heat mode, fan auto/on, temperature setpoint. Compatible with single-stage and programmable thermostats.

Venting and Combustion Air

Direct vent system required using approved PVC or CPVC pipe.

  1. Vent Pipe: Minimum 2" diameter, sloped toward furnace for condensate drainage.
  2. Termination: Roof or sidewall venting per local codes and manufacturer specifications.
  3. Clearances: Maintain required distances from windows, doors, and air intakes.
  4. Combustion Air: Ensure adequate fresh air supply for proper combustion.

Tip: Regularly inspect vent terminations for blockages from snow, ice, or debris.

Maintenance Procedures

Annual maintenance by qualified technician recommended.

  1. Filter Replacement: Change air filter every 1-3 months depending on usage.
  2. Heat Exchanger Inspection: Check for cracks or corrosion annually.
  3. Burner Cleaning: Remove and clean burners as needed.
  4. Flame Sensor: Clean with emery cloth to remove oxidation.
  5. Blower Assembly: Clean blower wheel and housing annually.
  6. Drain System: Flush condensate trap and drain lines.
  7. Electrical: Check all connections and component operation.
  8. Gas Pressure: Verify and adjust manifold pressure if necessary.

WARNING! Always disconnect power and gas supply before performing maintenance.

Safety Features

Multiple safety systems protect against hazardous conditions.

Safety FeatureFunction
Pressure SwitchesVerify proper inducer operation and venting
Flame Rollout SwitchesDetect improper burner flames
High Limit SwitchesPrevent overheating of heat exchanger
Flame SensorConfirms burner ignition within trial period
Ignition ControlLimits ignition attempts before lockout
Gas ValveAutomatic shutoff if flame not detected

Care & Cleaning

Regular maintenance ensures optimal performance and longevity.

Monthly: Check and replace air filter as needed. Visual inspection of vent termination.

Annual: Professional cleaning and inspection including heat exchanger, burners, blower, drain system, and safety controls.

CAUTION! Never operate furnace without proper air filter. Keep area around furnace clean and free of combustible materials.

Regulatory Information

UL listed and ANSI certified for safety. Complies with ANSI Z21.47 standards for gas-fired central furnaces. CSA International certified for Canadian installations. Manufactured to meet DOE energy efficiency standards. For technical support and warranty service, contact Lennox Industries at 1-800-9-LENNOX or visit www.lennox.com.

Troubleshooting

SymptomPossible CauseCorrective Action
Furnace won't startPower, thermostat, door switchCheck circuit breaker, thermostat settings, ensure door properly closed
No heatGas supply, ignition, safety lockoutVerify gas valve on, check for spark, reset power to clear lockout
Short cyclingDirty filter, limit switch, airflowReplace filter, check blower operation, verify proper airflow
Blower won't stopThermostat fan setting, control boardCheck thermostat fan setting (auto/on), inspect control board
Error codes flashingVarious system faultsRefer to diagnostic chart in manual for specific code meaning
Condensate leakageClogged drain, trap issuesClear drain line, check condensate trap, ensure proper slope

Reset Procedure: Turn thermostat off, disconnect power for 30 seconds, restore power, turn thermostat on.

Service: 1-800-9-LENNOX; www.lennox.com

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