Patriot 80 Oil Furnace Manual

The Patriot 80 Oil Furnace is a high-efficiency residential heating system with 80% AFUE rating, designed for reliable home heating. This manual covers safety guidelines, installation procedures, operation instructions, maintenance requirements, and troubleshooting for optimal performance. Below are key sections for proper use and maintenance of your furnace.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Components 7. Operating Procedures 8. Maintenance Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Cast iron heat exchanger, Beckett oil burner, primary control, blower assembly, thermostat connections, filter compartment, and safety switches.

Feature	Description
Heat Exchanger	Cast iron construction for durability and efficiency
Oil Burner	Beckett AFG with flame retention head
Primary Control	Solid-state ignition control with safety lockout
Blower Assembly	Multi-speed direct drive for air circulation
Thermostat Connections	Standard 24V connections for heating control
Filter Compartment	Standard 1-inch filter slot for air filtration
Safety Switches	High limit and rollout protection
Flue Outlet	4-inch diameter for vent connection
Oil Line Connection	1/4-inch NPT for oil supply
Drain Connection	For condensate removal

Installation

Unpack and inspect all components. Ensure proper clearances and level installation.

Position furnace: Place on stable, level surface with proper clearances (6 inches from combustible materials).
Connect flue pipe: Install 4-inch diameter flue pipe to chimney or direct vent system.
Connect oil supply: Install 1/4-inch copper oil line with shutoff valve.
Electrical connections: Connect 120V power supply and thermostat wiring.
Ductwork: Connect supply and return air ducts securely.

WARNING! Installation must comply with local codes and be performed by qualified technician. Ensure proper ventilation.

First-Time Setup

Complete installation verification before initial startup.

Check oil supply: Ensure oil tank is filled and lines are purged of air.
Verify electrical: Confirm proper voltage and grounding.
Inspect flue: Ensure flue pipe is properly installed and sealed.
Set thermostat: Install thermostat and set to desired temperature.
Initial startup: Follow startup procedure with qualified technician.

CAUTION! Never bypass safety controls. Test all safety devices before regular operation.

Specifications

Model: Patriot 80 Oil Furnace
AFUE Rating: 80% Annual Fuel Utilization Efficiency
Input Capacity: 85,000 - 150,000 BTU/H (depending on model)
Oil Nozzle Size: 0.50 - 1.25 GPH (depending on model)
Electrical: 120V, 60Hz, 5 Amps
Blower Motor: 1/3 HP, multi-speed
Flue Size: 4-inch diameter
Dimensions: Varies by model (typically 24"W x 48"H x 28"D)
Weight: 180-220 lbs (depending on model)

Controls and Settings

Primary control panel located on burner assembly. Thermostat controls operation cycles.

Primary Control: POWER switch, RESET button, STATUS light. Thermostat: HEAT/COOL/OFF selector, temperature setting, FAN AUTO/ON.

Burner Settings: Nozzle size, electrode gap, air adjustment. Blower Settings: Speed taps for different airflow requirements. Limit Controls: High limit setting (typically 200°F), fan control settings.

Connecting Components

Oil supply line, electrical power, thermostat, flue venting, ductwork connections.

Turn off power and oil supply before making connections.
Connect oil line using proper fittings and sealant.
Wire thermostat following color-coded terminals (R, W, G, Y, C).
Connect flue pipe with proper slope and secure connections.
Attach ductwork with sealed connections to prevent air leaks.

Tip: Use pipe dope on oil line connections, not Teflon tape. Ensure all electrical connections are tight.

Operating Procedures

Normal operation controlled by thermostat. Manual controls for service purposes.

Startup: Set thermostat above room temperature to initiate heating cycle.
Normal Operation: Burner ignites, heat exchanger warms, blower circulates warm air.
Shutdown: Thermostat satisfied, burner shuts off, blower continues until heat exchanger cools.
Emergency Shutdown: Use emergency switch or disconnect power if unsafe condition detected.
Seasonal Startup: Professional service recommended before each heating season.

WARNING! Never operate with blocked flue or disconnected safety controls. Monitor for unusual noises or odors.

Maintenance Features

Regular maintenance ensures efficiency and safety. Includes filter replacement, nozzle cleaning, heat exchanger inspection.

Care & Cleaning

Monthly filter replacement. Annual professional cleaning of burner, heat exchanger, and flue.

CAUTION! Disconnect power before servicing. Use only recommended replacement parts.

Regulatory Information

UL listed and complies with ANSI Z21.47 standards. Installation must meet local building codes and NFPA 31 requirements. For technical support, contact manufacturer at 1-800-555-HEAT or visit www.patriotfurnace.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No heat	Power outage, thermostat setting, safety lockout	Check power supply, verify thermostat setting, reset primary control.
Burner won't ignite	No oil, clogged nozzle, ignition failure	Check oil supply, replace nozzle, check electrodes and transformer.
Smoke or soot	Poor combustion, dirty heat exchanger	Adjust air settings, clean heat exchanger and flue.
Blower doesn't run	Limit control, motor failure, capacitor	Check limit control, test motor and capacitor, verify voltage.
Short cycling	Overheating, incorrect settings	Check airflow, clean filter, verify limit control settings.

Reset Procedure: Press RESET button on primary control once. If lockout continues, call for service.

Service: 1-800-555-HEAT; www.patriotfurnace.com