Rheem Corsaire Furnace Manual

The Rheem Corsaire Furnace is a high-efficiency residential heating system featuring advanced combustion technology, variable-speed blower motor, electronic ignition, multi-speed operation, built-in diagnostics, safety controls, and energy-saving modes. Designed for natural gas or propane operation with AFUE ratings up to 98%, it includes smart thermostat compatibility, filter monitoring, and quiet operation. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Thermostat 7. Operating Modes 8. Maintenance Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Heat exchanger, blower assembly, gas valve, ignition system, control board, filter compartment, pressure switches, venting system.

FeatureDescription
Variable-speed blowerAdjusts airflow for optimal efficiency and comfort
Electronic ignitionReliable spark ignition system (no standing pilot)
Multi-speed operationAdapts to heating demands for energy savings
Built-in diagnosticsLED status lights for troubleshooting
Safety controlsPressure switches, flame sensor, limit switches
Filter monitoringReminds when filter needs replacement
Quiet operationInsulated cabinet and vibration dampeners
Smart thermostat readyCompatible with Wi-Fi and programmable thermostats
High-efficiency heat exchangerStainless steel construction for durability
Energy-saving modesAdaptive heating and circulation options

Installation

Unpack and inspect contents. Ensure proper location with adequate clearance.

  1. Position furnace: Level surface with minimum clearances (6" sides, 24" front, 1" top).
  2. Connect gas supply: Use approved gas line with shutoff valve; pressure test for leaks.
  3. Connect electrical: 120V AC power with dedicated circuit; proper grounding required.
  4. Connect venting: Use approved PVC or metal vent pipes per local codes.
  5. Connect thermostat: Low-voltage wiring to R, W, G, C terminals.
  6. Install filter: Proper size and orientation in filter rack.

WARNING! Gas appliances require professional installation. Follow all local codes and manufacturer instructions. Carbon monoxide hazard if improperly installed.

First-Time Setup

Power on furnace; follow startup sequence.

  1. System check: Control board performs self-diagnostic test.
  2. Gas valve test: Verify proper gas pressure and flow.
  3. Ignition sequence: Spark ignition and flame verification.
  4. Blower calibration: Variable-speed motor finds optimal settings.
  5. Thermostat programming: Set heating schedule and temperature preferences.
  6. Test operation: Run through complete heating cycle.

CAUTION! Initial startup must be performed by qualified technician. Verify proper combustion and venting.

Specifications

Controls and Settings

Access controls via thermostat or furnace control board. Front Panel: POWER switch, SERVICE light, FILTER indicator.

Thermostat Controls: Temperature setting, FAN (Auto/On), SYSTEM (Heat/Off), PROGRAM schedule, HOLD function.

Furnace Settings: Blower speeds (multiple taps), gas pressure adjustment, temperature rise verification, diagnostic mode access. Advanced: Smart recovery, adaptive cycling, filter timer reset, service codes display.

Connecting Thermostat

Standard 5-wire connection: R (24V power), W (Heat), G (Fan), Y (Cool), C (Common).

  1. Turn off power at furnace and thermostat.
  2. Remove old thermostat and note wire connections.
  3. Connect wires to new thermostat matching terminals.
  4. Mount thermostat level on wall.
  5. Restore power and program settings.

Tip: Use compatible thermostats; Wi-Fi models require C-wire for continuous power.

Operating Modes

Supports multiple heating and fan operations.

  1. Heating mode: Thermostat calls for heat; ignition sequence begins.
  2. Fan operation: AUTO (runs with heat call) or ON (continuous circulation).
  3. Multi-stage heating: Modulates between low and high fire for efficiency.
  4. Smart recovery: Anticipates temperature needs for precise comfort.
  5. Circulation mode: Periodically runs fan to equalize temperatures.
  6. Vacation mode: Maintains minimum temperature during absence.

WARNING! Do not block supply or return vents. Maintain proper airflow for safe operation.

Maintenance Features

Filter reminder: LED indicates when to change filter. Self-diagnostics: Flashing LED codes for troubleshooting. Service interval tracking: Monitors run hours for maintenance scheduling.

Care & Cleaning

Turn off power before servicing. Monthly: Check/replace air filter. Annual: Professional inspection and cleaning.

CAUTION! Gas appliances require qualified technician for internal cleaning. Never attempt to clean heat exchanger or burners yourself.

Regulatory Information

ANSI Z21.47: Certified for natural gas and propane operation. UL listed. Meets DOE efficiency standards. Copyright © 2024 Rheem Manufacturing Company. For support, visit www.rheem.com or contact 1-800-432-8373. Installation must comply with National Fuel Gas Code and local regulations.

Troubleshooting

SymptomPossible CauseCorrective Action
Furnace won't startPower, thermostat, switchCheck circuit breaker, thermostat setting, door switch
No heatGas supply, ignitionVerify gas valve on; check for spark at igniter
Blower doesn't runMotor, capacitor, controlCheck blower door switch; listen for motor hum
Short cyclingFilter, airflow, sensorReplace dirty filter; check for blocked vents
Strange noisesMotor, bearings, ductsLubricate if required; check for loose panels
Error codes flashingSystem faultRefer to diagnostic chart in service manual

Reset: Turn power off for 30 seconds, then restore.

Service: 1-800-432-8373; www.rheem.com

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