Trane XV95 Furnace Manual

The Trane XV95 is a high-efficiency gas furnace with variable-speed technology, offering up to 95% AFUE efficiency. This two-stage furnace provides quiet operation, enhanced comfort control, and reliable heating performance. Below are key sections covering safety, features, installation, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Variable-speed blower motor, two-stage gas valve, hot surface ignitor, induced draft motor, heat exchanger, and integrated control board.

Installation Requirements

Professional installation required. Ensure proper clearances and venting.

1. Location: Install in approved locations with proper clearances to combustibles.
2. Venting: Use approved PVC or CPVC pipe for direct vent installation.
3. Gas connection: Use black iron pipe with proper thread sealant.
4. Electrical: 120V AC power supply with proper grounding.
5. Ductwork: Ensure proper sizing and sealing for optimal performance.

WARNING! Gas furnace installation must be performed by qualified HVAC technician. Improper installation can cause fire, explosion, or carbon monoxide poisoning.

First-Time Setup

Initial startup and configuration by qualified technician.

1. Gas pressure adjustment: Set manifold pressure according to specifications.
2. Blower speed settings: Configure cooling and heating speeds as needed.
3. Thermostat configuration: Compatible with single-stage or two-stage thermostats.
4. System checkout: Verify proper operation of all safety controls.
5. Combustion analysis: Verify proper combustion and efficiency.

CAUTION! Only qualified HVAC technicians should perform initial startup and adjustment procedures.

Technical Specifications

• Model Series: XV95
• Efficiency: Up to 95% AFUE
• Stages: Two-stage heating operation
• Blower Type: Variable-speed ECM motor
• Gas Type: Natural gas (LP conversion kit available)
• Input BTU/H: 40,000 to 120,000 (varies by model)
• Voltage: 120V AC, 60Hz
• Sound Level: As low as 65 dBA
• Warranty: Limited lifetime heat exchanger warranty
• Venting: Direct vent or conventional vent options

Controls and Settings

Integrated furnace control board with LED status indicator. Access via control panel cover.

Status Lights: Green (normal operation), Yellow (service required), Red (lockout condition).

Blower Speeds: Configurable for heating and cooling modes. Gas Valve: Two-stage operation (low/high fire). Limit Controls: Automatic high-temperature shutdown. Pressure Switches: Verify inducer operation and venting. Flame Sensor: Monitors burner operation. Diagnostic Codes: Flash patterns indicate specific issues.

Venting System

Direct vent system using PVC pipe for intake and exhaust.

1. Use only approved PVC or CPVC pipe materials.
2. Maintain proper slope for condensate drainage.
3. Ensure adequate clearance from windows and doors.
4. Follow local codes for vent termination requirements.
5. Regularly inspect for obstructions or damage.

Tip: Keep vent terminals clear of snow, ice, and debris for proper operation.

Operating Instructions

Normal operation via thermostat control.

1. Set thermostat to desired temperature.
2. System will automatically cycle on heating demand.
3. Two-stage operation provides gradual temperature changes.
4. Variable-speed blower adjusts airflow for optimal comfort.
5. System includes automatic fan off-delay for residual heat distribution.

WARNING! Never block return or supply air registers. Maintain clear airflow paths.

Maintenance Procedures

Regular maintenance ensures optimal performance and safety.

1. Monthly: Check and replace air filter as needed.
2. Annual: Professional inspection and cleaning.
3. Check vent system for obstructions.
4. Inspect burners and heat exchanger.
5. Verify proper gas pressure and combustion.
6. Lubricate induced draft motor if required.
7. Check electrical connections and safety controls.

CAUTION! Turn off electrical power and gas supply before performing any maintenance.

Safety Features

Multiple safety systems protect against hazardous conditions.

Regulatory Information

UL listed and ANSI certified. Complies with applicable safety standards. Manufactured to meet or exceed industry requirements for residential gas furnaces. For technical support, contact Trane Residential Solutions at 1-800-554-6413 or visit www.trane.com.

Troubleshooting

Reset Procedure: Turn power off for 30 seconds, then restore.

Service: 1-800-554-6413; www.trane.com